Joe,
After shutting off at the stop light 2 weeks ago, I've been avoiding the van for a while, but tried to start it about 10 times since it was towed home. And nothing, the cluster lights go on, but no click, no crank when turning the key to the start position. Pretty much silence. Same in Park and Neutral.
Yesterday I thought I'd check the fuses to make sure it's not something minor before I take it to the dealer, and although I've done it before I swapped the crank relay with the fuel pump relay (they are identical, see the attached photo) and the van started, first time no hesitation. Then I switched them back and the van started again.
Something changed and the only thing I did besides removing the cover off the fuse panel was I swap the relays. Maybe there was a back contact, but the relay socket feels firm. And I tested the start relay with a 12 vdc battery and continuity tester and it closed 200 times, w/o fail. Nothing obvious, except the van starts now.
I installed a new starter relay, and everything runs great. But I still don't know why the van died at a red light, here's what happened at the red light:
1. When I pushed the accelerator to make the left turn after stopping, it died.
2. The van wouldn't start again. No click no crank. I tried at least 20 times.
3. After about 30 minutes on the side of the road, the van started, but died as soon as I tried to accelerate away from the curb. It happened again about 10 minutes later.
4. By then we lost confidence in the van and waited for the tow truck.
5. Towed (carried) the van home and it's been sitting in the driveway ever since, and I put a battery maintainer on it so the battery stays good.
If the starter relay was the reason the starter didn't crank, what caused the engine to shut off?
Yesterday after the van started and ran for 30 minutes, I took it around the neighborhood for another 15 minutes and parked for 15 minutes. Then I started the van and drove home.
I'm glad it starts but don't trust it yet. It started this morning several times and ran smoothly. And I'll keep starting it and driving it locally until we come up with a solution or end up at the dealership.
Now what do you think?
Thanks,
Stuart
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Wednesday, April 26th, 2023 AT 12:03 PM