Starter/Starter Solenoid replacement instructions needed?

Tiny
AZDANNO04
  • MEMBER
  • 1983 CHEVROLET VAN
  • 5.7L
  • V8
  • 2WD
  • AUTOMATIC
  • 61,000 MILES
Starter removal, location, and the starter solenoid.
Monday, July 29th, 2024 AT 5:12 AM

3 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,256 POSTS
Sure, here is a guide to help you and I have a guide to walk you through the steps and the instructions for your van in the images below.

https://www.2carpros.com/articles/how-to-replace-a-starter-motor

1. Disconnect battery ground cable.
2. Raise and support vehicle.
3. Remove starter to engine brace and heat shields, if equipped.
4. Remove starter mounting bolts and lower starter. Note position of shims, if used.
5. Disconnect wires from solenoids, then remove starter from vehicle.
6. Reverse procedure to install.

Starter whining or a no-start condition on 1982---83 vehicles equipped with V8-379 diesel engines, may be due to insufficient flywheel ring gear to starter pinion clearance. To correct the above mentioned complaint, proceed as follows:
1. Disconnect battery ground cable, then raise and support vehicle.
2. Remove flywheel inspection cover and inspect flywheel teeth for damage. If teeth are excessively worn, replace flywheel.

3. Loosen both starter mounting bolts, then remove outside bolt and shim pack.
4. Measure shim pack thickness. If shim pack is less than .120 inch thick, add shims until total thickness is as stated above. If shim pack is already .120 inch thick, add an additional .040 inch shim to pack. Shim pack thickness should not exceed .160 inch.
5. Reposition shims, install outside mounting bolt, then torque both bolts to 30---40 ft. lbs.
6. Install flywheel inspection cover, then lower vehicle and reconnect battery ground cable.

The starter is located on the passenger side of the engine (right) down low near the transmission bell housing under the exhaust manifold.
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Monday, July 29th, 2024 AT 11:19 AM
Tiny
AZDANNO04
  • MEMBER
  • 283 POSTS
It's a V8 357 5.7 liter Non diesel RV G30 Automatic. When we tried tapping it with a hammer there would be times it wouldn’t do anything. Then there would be a whine noise. Friend that was tapping the starter said it was getting hot but no success with more of the tapping later. Where its stored at its not over asphalt it’s parked over gravel and there’s a load of ants from large black ants to small red piss ants and not to mention black windows that I’ve seen when I was opening the hood. She was upside down and was on her string of web crawling up towards underneath the bumper when I splashed her and the ants with gasoline. Unfortunately, the ants didn’t work they just came out of the other spots and where all over the spot. Going to to have to bring some pesticides with me when I bring the new starter and solenoid with me.
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Monday, July 29th, 2024 AT 5:42 PM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,256 POSTS
Yep, insects are a problem sometimes. It sounds like the starter is shorting out, also check the battery cables to make sure they are in good shape.
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Tuesday, July 30th, 2024 AT 9:36 AM

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