Good morning,
The bolts have to be torqued with a torque wrench when installed.
They are special bolts. You can get them at any parts store. Just ask them for starter bolts for your truck and they will get them for you.
It sounds like you have damaged either the flywheel teeth or the starter nose itself. I would return your starter for warranty replacement and get a replacement. It will only have shims if the rebuilder shaved the nose of the starter itself.
Yes, it has to be flush with the block for proper alignment. That is the only way it will work.
Roy
Tighten the starter mounting bolts to 43 N.M (32 lb ft).
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Thursday, October 24th, 2019 AT 2:35 AM