I can smell electrical smoke after engine has been running

Tiny
MOLLYDAD
  • MEMBER
  • 2003 OLDSMOBILE ALERO
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 90,000 MILES
I smell an electrical smoke smell when my alero has been running for a bit. It seems to be coming from the exhaust gas recirculation valve. Could it be shorting out and is it hard to change out?
Thursday, February 25th, 2021 AT 11:40 AM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Hi,

The EGR does have an electrical connector, so it's possible. However, I would think you would see at least a small amount of smoke.

If you look at pic 1 below, I circled a part on the EGR that gets extremely hot. Make sure nothing is touching it.

IF you decide to replace it, here are the directions. It really isn't too hard of a job. The remaining pics correlate with the directions.

_________________________________

2003 Oldsmobile Alero V6-3.4L VIN E
Exhaust Gas Recirculation (EGR) Valve
Vehicle Powertrain Management Emission Control Systems Exhaust Gas Recirculation EGR Valve Service and Repair Removal and Replacement Exhaust Gas Recirculation (EGR) Valve
EXHAUST GAS RECIRCULATION (EGR) VALVE
REMOVAL PROCEDURE
1. Turn OFF the ignition.

Pic 2

2. Disconnect the exhaust gas recirculation (EGR) valve electrical connector.
3. Remove the bolt retaining the pipe assembly from the EGR valve and carefully pull the pipe assembly back.
4. Remove the EGR valve retaining bolts.
5. Remove EGR valve assembly.
6. Remove the gasket.
7. Clean the EGR valve mounting surface.

INSTALLATION PROCEDURE

pic 3

1. Install the EGR valve with a new gasket to the intake manifold.
2. Install the bolts through the EGR valve.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the bolts to 30 N.M (22 lb ft).

3. Connect the pipe assembly to the EGR valve.
4. Install the bolts.

Tighten
Tighten the bolts to 25 N.M (18 lb ft).

5. Connect the EGR valve electrical connector.

________________________________

I hope this helps. Let me know if you have other questions.

Take care and God Bless,

Joe
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Thursday, February 25th, 2021 AT 6:38 PM
Tiny
MOLLYDAD
  • MEMBER
  • 28 POSTS
Saw a little smoke coming from hood but when I shut car off it wasn't there. Thanks
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Thursday, February 25th, 2021 AT 10:13 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Is it possible to open the hood to see if you can tell where it's coming from?

Joe
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Friday, February 26th, 2021 AT 7:22 PM

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