Hello -
REMOVAL
HINT:
"Â Use the same procedures for the RH side and LH side.
"Â The procedures listed below are for the LH side.
1. DRAIN AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)
a. Drain automatic transaxle fluid (see REMOVAL ).
2. DRAIN MANUAL TRANSAXLE OIL (for Manual Transaxle)
a. Drain manual transaxle oil (see ON-VEHICLE INSPECTION ).
3. REMOVE FRONT WHEEL
4. REMOVE ENGINE UNDER COVER
5. REMOVE FRONT AXLE HUB NUT
a. Using SST and a hammer, unstake the staked part of the nut.
SST 09930-00010
NOTE: Loosen the staked part of the nut completely, otherwise the screw of the drive shaft may be damaged.
b. While applying the brakes, remove the lock axle hub nut.
Fig. 4: Removing Front Axle Hub Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
6. DISCONNECT FRONT STABILIZER LINK ASSEMBLY
a. Remove the nut and disconnect the stabilizer link assembly.
HINT:
If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud in place.
Fig. 5: Removing/Installing Front Stabilizer Link With Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7. DISCONNECT FRONT SPEED SENSOR
a. Remove the bolt, and disconnect the speed sensor wire and flexible hose from the shock absorber.
NOTE: Be careful not to damage the speed sensor.
b. Fig. 6: Front Speed Sensor Wire And Hose At Shock Absorber
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. Remove the bolt, and disconnect the front speed sensor from the steering knuckle.
NOTE: "Â Be careful not to damage the speed sensor.
"Â Prevent foreign matter from attaching to the speed sensor.
Fig. 7: Front Speed Sensor & Steering Knuckle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8. DISCONNECT TIE ROD END SUB-ASSEMBLY
a. Remove the cotter pin and nut.
b. Using SST, disconnect the tie rod end from the steering knuckle.
SST 09628-00011
Fig. 8: Disconnecting Tie Rod End Sub-Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
9. DISCONNECT FRONT NO. 1 SUSPENSION LOWER ARM SUB-ASSEMBLY
a. Remove the bolt and 2 nuts, and separate the front suspension lower arm from the lower ball joint.
Fig. 9: Removing Bolt And Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
10. REMOVE FRONT AXLE ASSEMBLY
a. Put matchmarks on the drive shaft and the axle hub.
b. Using a plastic-faced hammer, separate the drive shaft from the axle hub.
NOTE: Be careful not to damage the boot and speed sensor rotor.
NOTE: Do not excessively push out the drive shaft from the axle assembly.
d. Fig. 10: Identifying Matchmarks And Hammer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
a. Using SST, remove the front drive shaft.
SST 09520-01010, 09520-24010 (09520-32040)
NOTE: "Â Be careful not to damage the transaxle case oil seal, inboard joint boot and drive shaft dust cover.
"Â Be careful not to drop the drive shaft assembly.
Fig. 11: Removing Front Drive Shaft
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
a. Remove the 2 bolts and pull out the drive shaft together with the drive shaft bearing case.
b. Remove the drive shaft from the transaxle.
NOTE: "Â Be careful not to damage the inboard joint boot and drive shaft dust cover.
"Â Be careful not to drop the drive shaft assembly.
Fig. 12: Front Drive Shaft Assembly Bolt RH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
13. FIX FRONT AXLE ASSEMBLY
NOTE: The hub bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed.
NOTE: Therefore, if it is absolutely necessary to place the vehicle weight on the hub bearing, first support it with SST.
15. SST 09608-16042 (09608-02021, 09608-02041)
16. Fig. 13: SST Installed In Wheel Hub
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSTALLATION
HINT:
"Â Use the same procedures for the RH side and LH side.
"Â The procedures listed below are for the LH side.
"Â A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE FOR STANDARD BOLTS ).
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
a. Coat the spline of the inboard joint shaft with gear oil.
b. Align the shaft splines drive in the drive shaft. Using a brass bar and hammer.
NOTE: "Â Set the snap ring with the opening side facing downwards.
"Â Be careful not to damage the oil seal, boot and dust cover.
Fig. 50: Installing Front Drive Shaft Assembly LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
a. Coat the spline of the inboard joint shaft with gear oil.
b. Align the shaft splines and install the drive shaft with the 2 bolts.
Torque: 64 N.m (650 kgf.cm, 47 ft.lbf)
NOTE: Do not damage the oil seal, boot and dust cover.
Fig. 51: Installing Drive Shaft With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
3. INSTALL FRONT AXLE ASSEMBLY
a. Align the matchmarks and install the drive shaft to the front axle.
NOTE: Be careful not to damage the outboard joint boot and speed sensor rotor.
b. Fig. 52: Wheel Hub & Axle Matchmarks
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
4. CONNECT FRONT NO. 1 SUSPENSION LOWER ARM SUB-ASSEMBLY
a. Install the lower ball joint to the suspension lower arm with the bolt and 2 nuts.
Torque: 89 N.m (908 kgf.cm, 66 ft.lbf)
Fig. 53: Installing Lower Ball Joint To Suspension Lower Arm
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5. CONNECT TIE ROD END SUB-ASSEMBLY
a. Install the tie rod end to the steering knuckle with the nut.
Torque: 49 N.m (500 kgf.cm, 36 ft.lbf)
b. Install a new cotter pin.
NOTE: If the holes for the cotter pin are not aligned, tighten the nut an additional 60 °.
6. INSTALL SPEED SENSOR FRONT
a. Install the speed sensor front to the steering knuckle with the bolt.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
Fig. 54: Front Speed Sensor & Steering Knuckle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Connect the speed sensor wire and flexible hose to the shock absorber with the bolt.
Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
NOTE: "Â Be careful not to damage the speed sensor.
"Â Prevent foreign matter from adhering to the speed sensor.
"Â Do not twist the sensor wire when installing the speed sensor.
Fig. 55: Front Speed Sensor Wire And Hose At Shock Absorber
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7. INSTALL FRONT STABILIZER LINK ASSEMBLY
a. Install the front stabilizer link with the nut.
Torque: 74 N.m (755 kgf.cm, 55 ft.lbf)
HINT:
If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud in place.
Fig. 56: Removing/Installing Front Stabilizer Link With Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8. INSTALL FRONT AXLE HUB NUT
a. Install a new axle hub nut.
Torque: 216 N.m (2,200 kgf.cm, 159 ft.lbf)
b. Using a chisel and hammer, stake the axle hub nut.
9. INSTALL ENGINE UNDER COVER
10. INSTALL FRONT WHEEL
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
11. ADD AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)
Fig. 57: Installing New Axle Hub Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12. INSPECT AND ADJUST AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)
a. Inspect and adjust the automatic transaxle fluid (see REMOVAL ).
13. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle)
14. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle)
a. Inspect the manual transaxle oil (see ON-VEHICLE INSPECTION ).
15. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
a. Inspect and adjust the front wheel alignment (see ADJUSTMENT ).
16. CHECK ABS SPEED SENSOR SIGNAL
a. Check the ABS speed sensor signal (see PROBLEM SYMPTOMS TABLE ).
As for the size of the nut, probably a 34, 35, or 36mm - you can use the tool check out program at Auto Zone and also get the extension bar.
Monday, October 5th, 2009 AT 8:22 PM