the engine has a constant roughness to it?

1999 JEEP GRAND CHEROKEE
4.0L • 4WD • AUTOMATIC
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JUSTDON
  • MEMBER
  • 161 POSTS
1999 Jeep Grand Cherokee loredo WJ 4WD 4.0L

At idle, the engine has a constant roughness to it. This can be felt inside the car. The tailpipe gives out an intermittent puff while idling (also felt inside the car as a hard miss feeling). I can hear exhaust leak(s) while idling. No codes, no erratic tachometer. Tach. barely moves, if at all, while the roughness is present. While driving, everything seems smooth.

Engine was rebuilt about 3000 miles ago. Same symptoms were there with old engine. Roughness was present from the time the car returned from the engine install.

Another issue that was present with both engines, may or may not be related, at a cold start and idling, it sounds like clattering coming from under the car. Its louder and sounds like shaking marbles in you hand. Within about 1-2 minutes, it fades away to quiet. Returns after about 2 hours sitting turned off. Local mechanics ALL guess that it's lower engine noise. Everything is new in there..LOL

The re-builder runs the machine shop at my work. He is a Mopar guy that has done hundreds of the 4.0's! He assures me that there isn't a problem with the engine. As I said, the chattering was there with BOTH engines!

Things I have done:

Engine, mounts and spark plugs (Champion copper)

Oil pressure and Coolant temp. sensors (not Mopar)

Removed throttle body and sensors. Cleaned throttle body and IAC orifice. Installed Mopar (All three) sensors and new TB gasket.

Replaced ALL injectors with new Bosch 4 hole injectors.

Smoked the intake system through the brake booster vacuum. No leakage seen!

One thing that does concern me. When I purchased the IAC from EBay, the Mopar part number I found for my year was not available any where. The Seller claimed that the Mopar sensor he sold me would work. The Mopar number he sold me was 4874373AB. EBay fitment said it would work but the Mopar parts sites said it wouldn't fit. But they didn't list my year anyway.

Sorry for the length of this post. I wanted to get as much as I could in it.
Aug 25, 2026 at 5:56 PM
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KRAKENAUTO
  • Experienced Mechanic
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Can you provide us with some video of the issue?
Aug 25, 2026 at 6:08 PM
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JUSTDON
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  • 161 POSTS
I'll try! Not sure how this cheap flip-phone will perform though.
Aug 26, 2026 at 6:51 AM
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STRAILER
  • Experienced Mechanic
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The exhaust leak can be the problem, it leans the system out which the engine computer will try and richen it up. I would fix the exhaust lean first, I would do a compression test first though, here is a video to help you'

https://www.youtube.com/watch?v=KOxIm1F8AW0

Please report back when competed.
Aug 27, 2026 at 4:53 PM
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JUSTDON
  • MEMBER
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I have an appointment to inspect the exhaust manifold and install new exhaust components from the manifold back.

The engine has less than 9000 miles on it. The person that re-built the engine assured me that the engine was sound. Considering this was an issue even when the old engine was still in use, I have to lean toward components attached to the engine is where the cause lays.Those components were attached back to the new engine.

With the low integrity reputation of some sellers on EBay, I'm finding it too difficult to trust their claims about the Mopar o2 sensors being correct. I'm going to have to go with some other brand. I have been advised to use either Denso or NTK (NGK). Does this sound correct?

I'm still trying to find someone with a better phone to be here at a cold start to record the chattering sound I mentioned. The exhaust appointment is on 8/2/26. I'll update when I know more.

Aug 28, 2026 at 5:25 AM
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STRAILER
  • Experienced Mechanic
  • 55,319 POSTS
Yes, a name brand part can perform better so you might want to try that. But like I say the exhaust leak can cause the issue.
Aug 28, 2026 at 7:39 AM
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