How to replace exhaust manifold?

1997 FORD E-SERIES VAN
225,783 MILES • 5.4L • V8 • 2WD • AUTOMATIC
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NSOLORIO
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  • 1 POST
broken exhaust manifold.
Mar 28, 2021 at 1:20 PM
Repair Safety Notice: This information is for general instructional purposes only. Vehicle repair can be dangerous. Verify all information, follow manufacturer service procedures, use proper tools and safety equipment, and consult a qualified repair shop when needed.
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DANNY L
  • AUTOMOTIVE REPAIR CONTRIBUTOR
  • 5,648 POSTS
Hello, I'm Danny.

Here is the information you requested. Here is an exhaust system tutorial for you to view:

https://www.2carpros.com/articles/exhaust-system-removal

I've attached picture steps below for exhaust manifold replacement on both the left and right side on your van. Hope this helps and thanks for using 2CarPros.
Mar 28, 2021 at 2:58 PM
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STEVE W.
  • AUTOMOTIVE REPAIR CONTRIBUTOR
  • 15,146 POSTS
To add to Danny's answer.

If the manifold bolts are broken you can get a template that allows for them to be drilled out if they are broken even with the cylinder head as often happens. If you have access to a torch and welder you can sometimes weld a nut on the broken piece and heat it up to remove it. If you have the typical cracked manifolds there are a couple aftermarket ones that last a bit longer, but they are more money.

A couple videos on them.

https://www.youtube.com/watch?v=ZVQJhGRq-5E
https://www.youtube.com/watch?v=PR--aWBZ3hs

Mar 28, 2021 at 3:06 PM