How to replace the tensioner pulley?

Tiny
LIONELL8732
  • MEMBER
  • 2007 MERCURY MILAN
  • 2.3L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 190,000 MILES
Hello, I need a diagram or any help to replace the tensioner pulley.
Friday, June 30th, 2023 AT 1:27 AM

3 Replies

Tiny
MATHGEN
  • MECHANIC
  • 128 POSTS
Hi there, here is an accessory drive belt diagram and instructions on how to replace the tensioner.

1. With the vehicle in Neutral, position it on a hoist.
2. Remove the 4 screws and position the RH fender splash shield aside.
3. Remove the 6 pin-type retainers and the RH splash shield.
4. Using the hex feature, rotate the accessory drive belt tensioner clockwise and remove the accessory drive belt from the coolant pump pulley.
5. Remove the 2 bolts and the accessory drive belt tensioner.
To install, tighten to 25 Nm (18 ft. Lbs.).

Please let me know if you need further assistance.
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Friday, June 30th, 2023 AT 10:04 AM
Tiny
LIONELL8732
  • MEMBER
  • 143 POSTS
This what I need to change.
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Friday, June 30th, 2023 AT 10:54 PM
Tiny
MATHGEN
  • MECHANIC
  • 128 POSTS
After removing the belt, just remove the center bolt from from the pulley and replace. There is no torques spec for the bolt on the tensioner as it is recommended to replace it as a unit.
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Saturday, July 1st, 2023 AT 5:15 AM

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