2001 Pontiac Montana 2000 Pontiac Montana thermostat replac

Tiny
DOUBLE55NICKEL
  • MEMBER
  • 2001 PONTIAC MONTANA
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 91,000 MILES
Took out air filter box and rubber connectors to the carb.
Tryed to get to the Thermostat wow can't get to the back bolt. I can get to the front bolt. Any easy way to get it out or what do I have to do.

Man what a job to just replace the air filter. Wow

Thank you.

John Muller
Adirondack Mts, NY
Wednesday, November 19th, 2008 AT 8:22 PM

3 Replies

Tiny
IMPALASS
  • MECHANIC
  • 3,112 POSTS
Hello John

Well, unless I am looking at the pic wrong, there is no back bolt. . ...it should be two front ones, one on top and one on bottom

I have attached the directions I have.

Also, looks like you may have some recalls on your vehicle. The dealer may fix these for free. Please contact the dealer service department, give them the VIN number of your car and have them check on these to see if they apply to you.

Thermostat Replacement

Removal Procedure

Remove the air cleaner and duct assembly.
Drain the coolant until the coolant level is below the thermostat.


https://www.2carpros.com/forum/automotive_pictures/248015_1_40.gif



Remove the radiator hose from the thermostat housing.
Remove the thermostat housing bolts and clean any sealer from the bolt threads.
Remove the thermostat housing and gasket.


https://www.2carpros.com/forum/automotive_pictures/248015_2_48.gif



Remove the thermostat.
Clean the mating surfaces. Installation Procedure


https://www.2carpros.com/forum/automotive_pictures/248015_3_33.gif



Install the thermostat.


https://www.2carpros.com/forum/automotive_pictures/248015_4_23.gif



Install the thermostat housing and gasket.
Install RTV sealer (GM P/N 1052366 or the equivalent) to the thermostat housing bolt threads. Notice: Refer to Fastener Notice in Service Precautions.
Install the thermostat housing bolts.
Tighten the bolts to 25 mm (18 ft. lbs.) .


https://www.2carpros.com/forum/automotive_pictures/248015_5_17.gif



Install the radiator hose to the thermostat housing.
Install the air cleaner and duct assembly.
Fill the cooling system.
Inspect the cooling system for leaks. Repair as necessary.


https://www.2carpros.com/forum/automotive_pictures/248015_Picture2_8.jpg




https://www.2carpros.com/forum/automotive_pictures/248015_Picture1_9.jpg

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Wednesday, November 19th, 2008 AT 8:35 PM
Tiny
DOUBLE55NICKEL
  • MEMBER
  • 2 POSTS
Well you can't get to the bottom bold. The manifold is in the way. You have to be a contortionist to get at it. Any easier way to get to it?
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Wednesday, November 19th, 2008 AT 8:46 PM
Tiny
IMPALASS
  • MECHANIC
  • 3,112 POSTS
Hello -

Where is Jim Carey when you need him? A contortionist would be nice to have around once in a while.

Are you using one of the attached tool pics?


https://www.2carpros.com/forum/automotive_pictures/248015_00904250000_1.jpg




https://www.2carpros.com/forum/automotive_pictures/248015_00999741000_1.jpg



Without being there it is hard to say. . ..can you come in from the bottom somehow or from one of the sides?

Sometimes using a  inch drive and socket is better than a 3/8's if that is what you are using.

Again, without being there it is hard to say. . ..you could try sending a couple of pics and I can see what I can come up with.
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Wednesday, November 19th, 2008 AT 10:01 PM

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