1996 Pontiac Bonneville Coolant in Engine

109,000 MILES • 6 CYL • FWD • AUTOMATIC
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WINGSNJAGS
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  • 1 POST
I have replaced all the upper half engine gaskets and the engine continues to take on coolant. We completed a compression test and everything is acceptable.
Nov 15, 2009 at 6:59 AM
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KNOWYOURAUTO
  • ✓Experienced Mechanic
  • 113 POSTS
This could be related to upper intake manifold composite material that may degrade around the EGR stove pipe and could result in an internal or external coolant leak. Inspect the inner diameter of the EGR passage for signs of material degradation. Degradation will appear as "pitting" of the composite material in the EGR port passage.


https://images.2carpros.com/forum/automotive_pictures/435113_Intake381996_1.jpg

IF degradation of upper intake manifold composite material is found, REPLACE the upper AND lower intake manifolds as per GM bulletin#01-06-01-007B. Most vehicles only require replacement of the upper intake manifold AND gasket but check closely. Good luck,
Nov 17, 2009 at 6:32 PM
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