No brakes

Tiny
CALVIN FRANK
  • MEMBER
  • 1998 JEEP GRAND CHEROKEE
  • 4.8L
  • V8
  • 4WD
  • AUTOMATIC
  • 200,000 MILES
Changed front brakes, bled brakes many times. New master cylinder, brake booster, front calibers, brakes still going to the floor.
Sunday, April 29th, 2018 AT 5:11 PM

8 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,864 POSTS
Did you bench-bleed the new master cylinder? Does the vehicle have anti-lock brakes?
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Sunday, April 29th, 2018 AT 5:20 PM
Tiny
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No bench used the car.
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Sunday, April 29th, 2018 AT 5:31 PM
Tiny
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I have done everything and brakes keep going down to the floor.
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Sunday, April 29th, 2018 AT 5:33 PM
Tiny
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Yes, anti- lock brakes.
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Sunday, April 29th, 2018 AT 5:34 PM
Tiny
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When bleeding, if you pumped air down to the wheels, it likely became trapped inside the ABS hydraulic controller. You need a scanner that can access the ABS computer to command it to open two valves so those chambers can be bled. Most commonly the scanner will tell you to open the right front bleeder screw while a helper pushes on the brake pedal, then it will tell you to close that bleeder screw, press "continue", then open the right rear bleeder screw. I have never had it take more than four or five seconds before the air came spitting out.

If you did not bench-bleed the master cylinder, there is a real good chance it can take days or weeks to get the air out of it. That amount of trapped air will only cause the brake pedal to be slightly lower than normal. Most people would not even notice it.
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Sunday, April 29th, 2018 AT 6:07 PM
Tiny
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Yes, I can try this but I am sixty and been working a long time fixing cars never had this problem. The brake pedal goes all the way to the floor. There are no brakes.
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Monday, April 30th, 2018 AT 3:53 AM
Tiny
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When I benched bled it was not hooked to the brakes bleeder- screw with hose to back into master cylinder. We had no brakes before we changed the master cylinder and booster.
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Monday, April 30th, 2018 AT 4:11 AM
Tiny
CARADIODOC
  • MECHANIC
  • 33,864 POSTS
Given the mileage you listed, a defective master cylinder is not uncommon. Also, many people damage a master cylinder by bleeding improperly with a helper or when surprised by a sudden leak. In either case, if you push the brake pedal all the way to the floor, there is about an eighty percent chance the master cylinder will be damaged. Crud and corrosion build up in the lower halves of the bores where the pistons do not normally travel. Pushing the brake pedal more than half way to the floor runs the rubber lip seals over that crud and can rip them. Most commonly that causes a slowly-sinking brake pedal, and that often does not show up until two or three days later. Professionals avoid this by never pushing the brake pedal over half way, and very few of us use a helper to pedal-bleed the brakes. I have only used gravity-bleeding for the last twenty five years, partly because I am by myself when working on my own old rusty stuff. Pushing the brake pedal to the floor is not a concern when the master cylinder is less than about a year old, but it is still a good practice to not push the pedal over half way.

Regardless of the cause, if we are to assume your old master cylinder was the cause of a low brake pedal, you should not even consider installing the replacement until it has been bench-bled. All replacement units come with the hoses and the correct plastic fittings for the job.

Next, there is a trick that allows you to not have to bleed at the wheels. When you replace the master cylinder with two steel lines, loosen the line nuts a little, remove the mounting bolts to the power booster, pull the master cylinder forward, then use it as a handle to bend the steel lines up a little. That will keep the fluid from running out of the lines.

Remove the two lines all the way, then remove the master cylinder. Brake fluid eats paint, so be careful to not allow any to drip onto the car.

Screw the two lines into the new master cylinder that has been bench-bled, then use it to bend those lines back down to their normal shape. Bolt it to the booster, then snug one of the line nuts. Have a helper slowly push the brake pedal half way to the floor. It should take about fifteen seconds to do that. You will see bubbles coming out by that nut. Snug the nut, then holler to the helper to quickly release the pedal.

Loosen the nut, then do that a second time, and perhaps a third time, until you see only clear fluid with no bubbles coming out, then do that for the other line. By pushing slowly, fluid will get pushed down the lines, and air will float back up. By releasing the pedal quickly, the fluid rushing back will wash the air back up into the reservoir with it. This can even work when working on the car by yourself, just keep the line nuts tight. If the bleeder screws by the wheels are never opened, there is no way air up by the master cylinder can get down to the wheels or get trapped in the ABS hydraulic controller.

If you do try to bleed at the wheels, the air in the lines by the new master cylinder is going to become trapped in those two chambers in the ABS hydraulic controller. You will not get that air out without a scanner.
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Monday, April 30th, 2018 AT 3:11 PM

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