No acceleration after replacing the EGR valve?

2003 MAZDA TRIBUTE
100,000 MILES • 3.0L • 6 CYL • 2WD • AUTOMATIC
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RANDYDUNN10
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EGR valve had a hole blown in the side, replaced the EGR valve now the car won’t accelerate.
Jan 28, 2023 at 7:18 AM
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JACOBANDNICKOLAS
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Hi,

When you replaced the EGR, was a new gasket used? Also, there is a vacuum supply to the EGR. Is that connected? If you start the engine and remove the vacuum hose, is there a vacuum source present?

Let me know.

Joe

See pic below.
Jan 28, 2023 at 10:24 PM
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RANDYDUNN10
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New gasket with EGR valve. No strong vacuum present.
Jan 29, 2023 at 7:09 AM
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JACOBANDNICKOLAS
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Hi,

Follow the vacuum hose to see if it is cracked, damaged in any or disconnected.

Let me know what you find.

Joe
Jan 29, 2023 at 3:02 PM
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RANDYDUNN10
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Should there be strong vacuum?
Jan 29, 2023 at 3:22 PM
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RANDYDUNN10
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What causes the side to blow out on an EGR valve?
Jan 29, 2023 at 3:23 PM
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JACOBANDNICKOLAS
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Hi,

As far as the vacuum, it is controlled by an electronic vacuum regulator valve. So vacuum changes based on conditions. It will fully actuate the EGR once the vehicle is warm, under a moderate load, and the PCM determines it can open

The thing is this. If there is no power, it sounds like the EGR is open at all times. We need a vacuum for it to open, so let's try something.

I attached a pic of the EGR vacuum regulator below. Allow that to remain connected, but I want you to remove the vacuum supply at the EGR itself. At the end of the vacuum hose you disconnected, plug it with a screw or something that will prevent vacuum loss.

Test drive it and see if it runs any differently. If it does, the regulator may be faulty

Let me know what you find.

Joe

See pic below.
Jan 30, 2023 at 3:34 PM
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RANDYDUNN10
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No pictures, I’ll be heading back to the shop tomorrow and I’ll let you know what I find.
Jan 30, 2023 at 3:46 PM
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JACOBANDNICKOLAS
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Hi,

Wow. I'm getting old. LOL Sorry about that. I did attach it this time. If you can, before taking it in, try what I suggested. It will only take a couple of minutes.

Let me know.

Take care,

Joe

See pic below.
Jan 30, 2023 at 7:40 PM
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RANDYDUNN10
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Would this cause the valve to explode?
Jan 31, 2023 at 3:14 AM
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RANDYDUNN10
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Okay, tried what you recommended. No change.
Jan 31, 2023 at 12:26 PM
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JACOBANDNICKOLAS
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Hi,

Okay, I was thinking something was causing full vacuum at all times and the valve was being held open. Were you able to take it in today?

As far as the damage, the only thing I could think of is if it cracked, damaged, or removed and not installed correctly. Do you have a pic of it that I could see?

Let me know.

Joe
Jan 31, 2023 at 6:43 PM
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RANDYDUNN10
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I have not taken it to a shop. I was hoping we could figure it out.
Jan 31, 2023 at 6:55 PM
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RANDYDUNN10
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The EGR valve that exploded was the pen part.
Jan 31, 2023 at 6:56 PM
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JACOBANDNICKOLAS
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Hi,

That's an odd one. Do you remember any backfiring? Also, could you have a plugged catalytic converter?

Joe
Jan 31, 2023 at 7:03 PM
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RANDYDUNN10
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Could a bad catalytic converter throw a check engine light?
Feb 1, 2023 at 1:12 PM
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JACOBANDNICKOLAS
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Hi,

If the converter was bad, it should set a code such as a P0420. However, anything is possible.

Also, since we had an EGR that was blown out, that could have been an escape for the exhaust if the converter was an issue. Once you installed the EGR with a new one, the leak was repaired as well. A plugged converter will certainly cause a power loss. Take a look through this link. Also, as a simple test, remove the upstream oxygen sensor (pre-cat) and see if you get the power back.

https://www.2carpros.com/articles/bad-catalytic-converter-symptoms

Let me know.

Joe
Feb 1, 2023 at 1:58 PM
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RANDYDUNN10
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Sent it to a shop today. I’ll let you know what they say.
Feb 1, 2023 at 3:14 PM