Feels like the brake pedal has no pressure

Tiny
TRAVISF1980
  • MEMBER
  • 1999 DODGE DAKOTA
  • 5.2L
  • V8
  • 4WD
  • MANUAL
  • 180,000 MILES
I am frustrated to say the least. I am having some issues with my brakes. It's not spongy and it comes back up from the floor when pressed. But, it feels as if there is no pressure. It has zero braking power minus the emergency brakes. This was the starting problem.
So I started replacing things. I replaced the master cylinder. The brake booster. The and pump and controller. The rear brake cylinders. The front brake lines. It still has zero braking power. And yes I bench bled the master cylinder and the brake lines at the calipers and rear cylinders. I also used a vacuum pump to make sure no obstructions in the lines I didn't replace. It makes no sense to me. I have never had so much trouble with brakes in my life and I have changed hundreds of them. Any information would be superb. Thanks
Monday, October 21st, 2019 AT 7:40 PM

3 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,873 POSTS
Do you have anti-lock brakes? If you do, is it rear-wheel only, (RWAL), or four-wheel ABS? No special bleeding procedures are needed with the RWAL system, but if you have the four-wheel ABS system, you need to use a scanner to command the computer to open two valves in the hydraulic controller so those chambers can be bled.

There's a good chance this all started with a master cylinder leaking internally. Once the new one is bench-bled, there is no need to bleed at the wheels. Doing so adds to the misery because the little air that might be in the lines is going to be pushed all the way down to the wheels, or in this case, to the hydraulic controller, where it will get stuck. Instead, once the new master cylinder is bolted on, loosen one of the line nuts just a little, then have a helper push the brake pedal very slowly half way to the floor. It should take about 15 seconds to do so. During this time, you'll see some air bubbles spitting out by that line. Snug the line nut, then holler to your helper to release the pedal quickly. Open the line and do that a second time, and possibly a third time until no more air bubbles come out. Do that next for the other line.

Pushing the pedal slowly pushes brake fluid down the line while giving any air a chance to float back up. Releasing the pedal quickly washes any trapped air into the reservoir along with the fluid that's rushing back.

If you're doing this by yourself, as I just did last week on my '94 Grand Voyager, you can stroke the brake pedal about two inches repeatedly until you feel it getting hard. It can help to park on an incline with the front of the truck down. Any air will float back toward the fluid return ports in the master cylinder's bore. With each pedal stroke, the first 1/4" the pistons move in the master cylinder push fluid back up into the reservoir, along with any air bubbles. Once the pistons move 3/8", the lip seals have moved past the ports and blocked them, then the trapped fluid has no choice but to become pressurized as you continue to move the pedal.

Never push the brake pedal more than half way to the floor. Crud and corrosion build up in the lower halves of the bores where the pistons don't normally travel. Running the pedal to the floor runs the rubber lip seals over that crud which can rip them. That results in a slowly-sinking brake pedal, and that often takes two or three days to show up. This doesn't apply to a rebuilt master cylinder or any other that's less than about a year old, as the corrosion hasn't had time to form yet.
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Monday, October 21st, 2019 AT 10:25 PM
Tiny
TRAVISF1980
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  • 2 POSTS
Thanks cardiodoc for the reply and yes it does have all wheel ABS. It has brake line fluid pressure at the rear wheel cylinders. Both of those spray a healthy stream. The front wheels however just barely dribble fluid out when trying to bleed them. I did follow recommended bleed pattern starting with the furthest from the master cylinder right rear then right drivers and then passenger front and then finally drivers side front. Still no brakes. Even tho the rear cylinders did shoot a healthy stream. The truck still has very little to no braking power. Should there be some kind of stopping power if at least only the back brakes worked? Also the system is not losing any fluid. The peddle never feels hard and always goes to the floor. I have heard about the piston ring thing before. But the entire system minus the front calipers have been replaced. Also the proportioning valve I have not replaced. I assumed with the healthy stream of fluid coming out in the rear that it was working properly but maybe in wrong. It just doesn't make any sense. Is there a separate option concerning bleeding brakes with abs other then using a diagnostic scan tool? Doesn't the proportioning valve have a push button release for bleeding that would solve the same issue?
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Tuesday, October 22nd, 2019 AT 1:54 AM
Tiny
CARADIODOC
  • MECHANIC
  • 33,873 POSTS
That button on the combination valve moves out when the front brakes get fluid pressure. That is actually the "hold-off" valve for disc brakes when you have drum brakes in the rear. It delays the application of the front calipers until the rear shoes have had time to expand out to the drums. You don't have to do anything with that valve. It was only on some older Fords that gravity-bleeding wouldn't work on the front because the weight of the brake fluid wasn't sufficient to get past that valve. They even made a special tool out of a piece of spring metal to clip on and hold that valve open.

I'm not aware of any way to open the valves in the hydraulic controller without a scanner. Once you access the function through multiple drop-down menus, the procedure only takes a few seconds. The scanner displays which bleeder screw to open, then you press the brake pedal and hold it until it tells you to close it and move to the second bleeder screw. On vehicles that use stored brake fluid under very high pressure, you just hold the brake pedal until it's done, typically a few seconds. On other vehicles, the scanner may have you pump the brake pedal a few times.

The order you bleed the wheels is totally irrelevant. I know some service manuals tell you a certain order, but I've been doing brake work since the early '80s when it was common to rebuild calipers and wheel cylinders with a standard brake job. In every case, the wheel I bled first was the one I was standing closest to. I did almost all gravity-bleeding with no helper pushing the brake pedal, no pressurized bleeder ball, and no other special tools. The only ones I can't bleed myself are those that require the scanner.

Consider asking about a scanner at your local auto parts stores. Many of them rent or borrow tools. In my city, they make you buy the tool, then you get a full refund when you take it back. If you decide to keep a tool, you still take it back, then they order you a brand new one. Also ask at some independent repair shops if they have an older scanner they'd be willing to loan out. They often have scanners they'd like to sell so they can invest in something newer. I have a Chrysler DRB3 for all of my vehicles, but those went obsolete between 2004 and 2008. A lot of independent shops bought them because with an extra plug-in card, they did emissions stuff on all car brands sold in the U.S. You can find these on eBay too.

I also have a Snapon Solus Edge for my newer truck that isn't supported by the DRB3. I have a suspicion there might be less-expensive tools available just for bleeding ABS controllers, but I've never looked into that. The people to ask are those who drive the tool trucks around town and visit each shop once a week. The mechanics at any repair shop can tell you who they are and when they show up there. Someone will probably have their business cards too. The common ones are Mac, Matco, Cornwell, and Snapon.

The first time I ran into this was at a friend's body shop. He specializes in rebuilding one and two-year-old smashed Dodge trucks. The vehicle was a 2012 Grand Caravan. The rubber flex hose to the right rear caliper got ripped off by the huge forklift that loaded the van onto his trailer. There was plenty of brake fluid coming out when we tried to bleed it, but the brake pedal went all the way to the floor. Once I explained the bleeding procedure, (he has the same model Snapon Solus scanner), it took less than a minute to complete the job.
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Tuesday, October 22nd, 2019 AT 8:39 PM

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