Can I get the Transfer Case Electrical Diagram?

2000 FORD EXPLORER
160,000 MILES • 4.0L • 6 CYL • 4WD • AUTOMATIC
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JOHNG1771
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I have the vehicle listed above with a 4.0L SOHC with a Borg 4405-15 Transfer Case with Traction on Demand. It contains two speed sensors. One for the output shaft located by the fill plug with three wires (gray/red, blue, and green). The second sensor is located by the shift motor and also has three wires (gray/red, black/green, and green). I am looking for the full electrical diagram that includes the GEM, TOD Relay, shift relay, etc. Any help would be greatly appreciated.

Thanks
Mar 29, 2022 at 3:35 PM
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CARADIODOC
  • ASE Certified Mechanic
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  • ASE Certified Mechanic
Here's what I found for the transfer case. The two speed sensors are at the bottom left of the third diagram.
Mar 29, 2022 at 3:53 PM
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JOHNG1771
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Thanks for the diagrams. I will use them this weekend to troubleshoot my 4wd system.
Mar 30, 2022 at 4:37 AM
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