My car will not crank over, new battery and starter

Tiny
BEECH5DANE
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2.4 liter, four cylinder. Non turbo.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
DOCFIXIT
  • MECHANIC
  • 18,828 POSTS
And?
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
CARADIODOC
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"When we unplug the netural safety switch and use the test light and turn the key over there is not illumination on either prong of wires"

You silly guy. Have you not heard that the laws of physics have been rewritten and standard neutral safety switches do not work anymore? The engineers were not satisfied until they added another unnecessary level of complexity to a simple circuit. Instead of the neutral safety switch providing the ground for the starter relay, it now grounds a signal voltage, (most likely a 5.0 volt signal). That tells the computer to electrically provide the ground for the relay's coil. If you have ever heard of Rube Goldberg, you will know how stupid this is, but that is what the insane engineers have forced us to buy.

I have been all over the Chrysler web site and find it to be even worse than their paper diagrams. Their test procedure does not agree with the diagrams either, and I cannot even find a drawing of the fuse box, so we will have to figure this out as we go. From their description, it sounds like you have relays under the hood that are 1" square as shown on the left side of this drawing.

It sounds like you already used a jumper wire to jump between terminals 30 and 87 and it cranked. If that is correct, we know the constant twelve volts to the relay is okay, the circuit to the starter solenoid is okay, the battery cables, and the starter are okay. That leaves the coil half of the relay which you were already looking at.

Terminal 85 is listed as getting twelve volts from the ignition switch. You can check that with a test light. In this situation, that is often more accurate than a digital voltmeter. It takes a lot more current to light up a test light. If the contacts inside the ignition switch are arced or burned, or the connector terminals have been overheated, you may not get enough current through to light up the test light or to run the relay, but that could easily show up as twelve volts on a digital voltmeter. That would give an erroneous reading.

In case you have the relay like on the right side of my drawing, or if there is any confusion with the terminal numbers, we can do the same tests another way. Disregard the fifth middle terminal in the relay socket. It is not used in this circuit. With your test light's clip lead grounded to the body or battery negative post, probe the remaining four terminals. One will have twelve volts all the time. That should be terminal thirty. Of the two parallel side terminals, you should find twelve volts on one of them when a helper turns the ignition switch to "crank".

If both of those are okay, we have the two ground circuits to test. Move the test light's clip lead to the battery positive post, then probe the last two terminals in the relay socket. The test light should light up on terminal 87. It will be finding ground through the very low resistance of the starter solenoid. We know that circuit is okay because the starter worked when you jumped 30 to 87.

On older cars, you could easily test the neutral safety switch circuit the same way. It also provided a ground circuit when the transmission was in park or neutral. Since the insane engineers added the engine computer to complicate the circuit, you will have to use an ohm meter to test the switch. Unplugging the switch, then trying to measure voltage at the connector was the standard test when the circuit was designed with common sense. All that was required was the relay be installed and someone had to turn the ignition switch.

What I would suggest with your car, if you have not found a problem in any of the first three circuits, is to stick a thin piece of wire in terminal 86 so you can measure the voltage there with the relay installed. If you see twelve volts when the ignition switch is turned to "crank", it is not getting grounded by the engine computer. The possibilities are a broken wire to the computer, (not likely), a problem inside the computer, a problem with the neutral safety switch or wire to it, or the vehicle's anti-theft system may be involved in disabling the starter. That would correlate with the engine not running when you bypassed the starter relay and it cranked, assuming the ignition switch was turned on.

If you have to test the neutral safety switch, the easiest way is probably to go to the engine computer and measure right from the connector. Sorry I cannot find a drawing of the connectors and pins. You will have to go according to wire colors, and often Chrysler molds the pin numbers on the plugs or sockets.

Connector 3, pin 38, a 20 gauge tan wire comes from the relay socket and must get grounded by the computer. Connector 4, pin 27, a 20 gauge black/white wire goes to ground through part of the neutral safety switch. You should be able to test that with a digital voltmeter or an ohm meter. You should read close to 0 ohms in park or neutral, or you will read 5.0 volts, (I am thinking), or twelve volts in reverse or drive. I would shy away from testing that circuit with a test light unless you unplug the connector from the computer. If it does send out 5.0 volts to be grounded by the switch, applying twelve volts through the test light could potentially damage the circuitry.

If you find all four parts of the circuit are working, I can offer three suggestions. There are five switches built into the "transmission range switch". One is for the backup lights, one is for the starter relay, but two of the other switches are also grounded in park and one in neutral. Perhaps they are related to the problem. The third thing is the computer itself.

After searching further, I cannot find any reference to an anti-theft system even offered or being involved with the engine or starter. You might instead consider the no-crank and failure to start problems could be related. A missing voltage to the engine computer could prevent it from turning on the automatic shutdown (ASD) relay and the starter relay. We will have to pursue that further if necessary.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
KKEN123
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  • 23 POSTS
And it still will not crank by the key.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
RASMATAZ
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Go back and double check the ignition switch-something does not jive here. Disconnect the NSS and put key in cranking position and look for power on the NSS harness-Let us know.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
FELICIA MELLO
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Okay, so I have a 2004 Cruiser manual and it will not start. Will crank and it just did this. Ran great today nothing came on or anything.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
GENTLEMANJIM
  • MEMBER
  • 4 POSTS
  • 2004 CHRYSLER PT CRUISER
  • 54,000 MILES
I was driving at about twenty miles an hour and the engine shut down. Coasted into parking lot. Tried to start it. The first thing I noticed was the starter turned over as if the battery was low. That cannot be it. New battery last three months. It would not fire.
Is it possible the timing belt broke causing valves to not open and close and to much pressure to let engine turn over freely?
What else could have caused this? PCM maybe?
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
RASMATAZ
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Get a helper disconnect a spark plug wire or two and ground it to the engine at least 3/16 away from ground-have helper crank engine over-do you have a snapping blue spark? If so-you have a fuel related problem, Do you hear the fuel pump come on when you turn key on? If not check fuel pump fuse and fuel pump relay if okay, check the fuel pressure to rule out the fuel filter/fuel pump/pressure regulator and listen to the injector/s are they pulsing or hook up a noid light. No snapping blue spark continue to troubleshoot the ignition system-power input to the coil/coil packs, coil's resistances, cap and rotor, distributor pick-up coil, ignition control module, cam and crank sensors and computer.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
GENTLEMANJIM
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Update: Had the car towed to the Toyota dealer where I bought it three years and six days before the failure. I had purchased a 36,000 mile or three year warranty at the time of purchase. My luck, the engine failed six days out of warranty. So I had the service department confirm my suspicion as to what was wrong. It was the timing belt and that failed most likely to the leaking water pump. The coolant can compromise the belt and cause it to break. From what I read here and elsewhere, that can be a $1,200.00 repair bill. But the cut me a break and are repairing it for $725.00. Still not cheap, but I feel like it's the best $725.00 I ever spent. I am so upside down on that thing that trading it in would be even more costly. So this is the first time I have ever had a good experience at any new car dealership service department. Makes me wonder if the fact that I had bought three cars from them over time. All used, but it seems I might be a valued customer after all.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
GENTLEMANJIM
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Just wanted to add. The first time I came to this forum maybe four to five months ago. I had posted that my PT Cruiser shut off while driving. I pulled over and the ignition was not working, yet lights and all accessories worked. I was advised to check all fuses and fusible links. What I found was a blown 20 amp fuse under the hood that knocked out the ignition and the starter motor. Yes, a lousy little fuse that can stop the engine and the starter motor from engaging. Talk about a weak design!
I wish it was this simple this time.
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Wednesday, December 27th, 2017 AT 11:35 AM (Merged)
Tiny
HUNTERNOTTHEHUNTED
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  • 1 POST
  • 2004 CHRYSLER PT CRUISER
  • 4 CYL
  • 2WD
  • MANUAL
  • 70,000 MILES
My car tries to start but will not. I got a brand new battery it makes noise like it wants to start, then it goes to where it will not make any noise when starting. Is it the alternator?
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
CARADIODOC
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We have to start this all over. First of all, the alternator recharges the battery after it cranks the engine, and it runs the electrical system. Everything it does, it does after the engine is running. We have not gotten to that point yet.

You have to understand I'm not there to listen to the car or make observations. You have to describe exactly what you hear and see, and what affects those things. "Tries to start" can mean a dozen different things. When you have an engine problem, you need to list which engine you have. In this case there is only one, but there are two versions; with or without a turbocharger. I need to know which you have if I need to look up a wiring diagram.

Does the engine ever start and run? What if you hold the accelerator pedal down 1/4"? (More is not better). Have you read and recorded the diagnostic fault codes? Do you know how to do that yourself? Is there any history that led up to this?
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
DWHOWELL
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  • 3 POSTS
  • 2004 CHRYSLER PT CRUISER
  • 2.4L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 234,000 MILES
While driving car just shut off went to start engine, nothing no clicking, nothing.
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
CJ MEDEVAC
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Do you have power anywhere?

Does jumping from another vehicle, even if it will not start, provide the rest of your vehicle with power?

The Medic
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
DWHOWELL
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I have power to all lights, radio, blinkers/warning lights, instrument on the dash everything as normal. I tried jumping from battery booster still nothing. I looked at all the fuses inside and out under the hood.
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
DWHOWELL
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I found the problem, it was a fuse that looked okay, but when I tested with 12 volt tester one leg looked okay but no power to the other leg. I replaced with a new fuse and it fired right up.
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
CJ MEDEVAC
  • MECHANIC
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Good deal!

One of those, "will not get me again" learning experiences!

Come back to see us soon, not a problem with yours, bring your buddy's broke down rig instead!

We will be waiting.

The Medic
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
STAREI2
  • MEMBER
  • 1 POST
  • 2003 CHRYSLER PT CRUISER
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 53,000 MILES
I went to start my PT and it started to turn over but then died and then I tried again and it just kept trying to turn over but then I could smell gas like I flooded it. But I only tried three times to turn it over. Please help me with an idea of what it could be before I go to the local mechanic shop.
Thanks
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)
Tiny
RASMATAZ
  • MECHANIC
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When you turn key to On-do you hear the fuel pump come On for a few secs?
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Friday, January 3rd, 2020 AT 10:00 AM (Merged)

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