metal shavings found in the fuel pressure sensor?

2012 FORD F-350
210,000 MILES • 6.7L • V8 • TURBO • 4WD • AUTOMATIC
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GBREAUX1983
  • MEMBER
  • 1 POST
exactly what all do I need to change on my 6.7L turbo diesel since metal shavings were found in the fuel pressure sensor?
Jul 29, 2023 at 2:55 PM
Repair Safety Notice: This information is for general instructional purposes only. Vehicle repair can be dangerous. Verify all information, follow manufacturer service procedures, use proper tools and safety equipment, and consult a qualified repair shop when needed.
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BORIS K
  • AUTOMOTIVE REPAIR CONTRIBUTOR
  • 836 POSTS
Hello,

Your vehicle is fitted with the Bosch CP4 high pressure fuel pump which is common for internal failure. If you have metal shavings in the fuel pressure regulator you will have to start at the high-pressure pump, source of shavings, move on to the injectors, fuel pressure regulator, fuel pressure sensor, fuel rail, fuel filter housing and filter, fuel lines. The fuel tank will need to be removed and flushed, in tank fuel pump replaced.

Unfortunately, the metal shavings are circulated right throughout the fuel system and can be deposited virtually anywhere.

The complete system will need to be replaced for the shop doing the work for you to warrant the repair.

A good write up:
https://www.xtremediesel.com/blog/2021/09/01/what-is-a-cp4-pump-and-why-does-it-fail/

A bit of a longwinded video:
https://youtu.be/fdCWm_tNjb0

Cheers, Boris
Jul 31, 2023 at 8:00 AM
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