Removal & Installation
3.7L & 4.0L
The TPS is mounted to the throttle body.
Disconnect TPS electrical connector.
Remove TPS mounting screws.
Remove TPS.
To Install:
The TPS is mounted to the throttle body. The throttle shaft end of throttle body slides into a socket in the TPS. The TPS must be installed so that it can be rotated a few degrees. (If sensor will not rotate, install sensor with throttle shaft on other side of socket tangs). The TPS will be under slight tension when rotated.
Install TPS and retaining screws.
Tighten screws to 7 Nm (60 inch lbs.) torque.
Connect TPS electrical connector to TPS.
Manually operate throttle (by hand) to check for any TPS binding before starting engine.
4.0L
The Crankshaft Position Sensor (CKP) is mounted to the transmission bellhousing at the left/rear side of the engine block. Engine speed and crankshaft position are provided through the crankshaft position sensor. The sensor generates pulses that are the input sent to the powertrain control module (PCM). The PCM interprets the sensor input to determine the crankshaft position. The PCM then uses this position, along with other inputs, to determine injector sequence and ignition timing. The sensor is a Hall effect device combined with an internal magnet. It is also sensitive to steel within a certain distance from it.
On 4.0L 6-cylinder engines, the flywheel/drive plate has 3 sets of four notches at its outer edge. The notches cause a pulse to be generated when they pass under the sensor. The pulses are the input to the PCM. For each engine revolution there are 3 sets of four pulses generated.
The trailing edge of the fourth notch, which causes the pulse, is four degrees before top dead center (TDC) of the corresponding piston. The engine will not operate if the PCM does not receive a crankshaft position sensor input
4.0L
The Camshaft Position Sensor (CMP) on the 4.0L 6cylinder engine is bolted to the top of the oil pump drive shaft assembly. The sensor and drive shaft assembly is located on the right side of the engine near the oil filter.
The CMP sensor contains a Hall effect device called a sync signal generator to generate a fuel sync signal. This sync signal generator detects a rotating pulse ring (shutter) on the oil pump drive shaft. The pulse ring rotates 180 degrees through the sync signal generator. Its signal is used in conjunction with the crankshaft position sensor to differentiate between fuel injection and spark events. It is also used to synchronize the fuel injectors with their respective cylinders.
When the leading edge of the pulse ring (shutter) enters the sync signal generator, the following occurs: The interruption of magnetic field causes the voltage to switch high resulting in a sync signal of approximately 5 volts.
When the trailing edge of the pulse ring (shutter) leaves the sync signal generator, the following occurs: The change of the magnetic field causes the sync signal voltage to switch low to 0 volts.
Monday, December 15th, 2008 AT 1:37 PM