Cannot open door? Handle sticking out?

Tiny
EDDIE RADNY
  • MEMBER
  • 2004 LINCOLN TOWN CAR
  • 4.6L
  • V8
  • 2WD
  • AUTOMATIC
  • 114,000 MILES
Door handle stuck outwards. Cannot open door from inside the car.
Wednesday, November 8th, 2017 AT 2:06 PM

7 Replies

Tiny
STEVE W.
  • MECHANIC
  • 13,443 POSTS
You will need to remove the inner trim panel and see if it is a problem at the handle end or more likely an issue with the latch end of the linkage. The switch panel is removed with a thin plastic or similar toll that you can gently pry it out of the panel.
Then remove all the screws (they are under covers at the noted locations). Once the panel is off there will be a water shield behind it, do not damage it. You can usually peel them off. The linkage runs back to the latch.
If it is still connected at the latch but not moving, it could be rust/dirt in the lever or a bad latch. It could be the metal plate that the interior handle interfaces with the mechanism needs replacement
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Wednesday, November 8th, 2017 AT 9:04 PM
Tiny
RLRANDALLX
  • MEMBER
  • 1 POST
  • 2004 LINCOLN TOWN CAR
  • V8
  • 2WD
  • AUTOMATIC
  • 150,000 MILES
I accidentally used the latch handle instead of the door pull to close the driver door. Once shut I noticed the latch stuck out and did not spring shut. I could not push it back in place. Nothing seemed broken and I could not see any dislodged springs. To open the door from the inside, I must now press "unlock", bring down the window, lift the exterior latch and


https://www.2carpros.com/forum/automotive_pictures/478125_lock_1.jpg

remember to close the window. Is there any way to fix this easily?
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Monday, July 13th, 2020 AT 7:12 PM (Merged)
Tiny
SCHPEEN
  • MEMBER
  • 1 POST
This exact thing just happened to my 2004 town car so I called the dealer and they told me I have to buy an entire door panel for over $1000! What did you end up doing to yours?
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Monday, July 13th, 2020 AT 7:12 PM (Merged)
Tiny
ROBPINION
  • MEMBER
  • 1 POST
I bought a used 2004 Lincoln Town car and paid $2000 for a mechanical and electrical warranty. After a month or two, the driver door handle got stuck out this way with normal use - not using it to pull the door shut. Took it to the dealer who said the part would be 950 and the labor 150 for $1100. The warranty I bought doesn't cover it because it is a "trim" part. They informed me that a small crack on the passenger side meant the same thing was probably happening there, and sure enough, a passenger shortly pulled that side out when opening the door. So here's a potential bill for $2200.
THERE IS A RECALL on a similar problem for the Navigator but not yet for the Lincoln. I had someone rig mine temporarily. The problem is the spring is too loose, or becomes too lose, and then the door handle mechanism gets out of the socket it resides in and can't be put back without taking off the entire door panel. If it's put back in, it just pulls back out. I CALLED LINCOLN and they wouldn't offer anything. I told them it was ridiculous for me to pay $2200 over a door handle, ESPECIALLY since I have no guarantee that the new part will be any better than the original. Can you imagine how horrible it would be to put in $1100 per side for a plastic handle just to have it all break again? I really can't believe this. And I can't believe that Ford is offering nothing. Does anyone want to join in to pressure them with me? Robert Pinion, Tampa, FL
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Monday, July 13th, 2020 AT 7:12 PM (Merged)
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,512 POSTS
You can remove the the door panel and repair the handle by looking at what broken and fix it or get a new or used part. I have made a small metal clasp and screwed it to the handle so the rod/cable could be reconnected. Here are guides to show you how to get the panel off:

https://www.2carpros.com/articles/door-panel-removal

Check out the diagrams (below).

Please let us know if you need anything else to get the problem fixed.

Cheers, Ken
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Monday, July 13th, 2020 AT 7:12 PM (Merged)
Tiny
BIGWILL76
  • MEMBER
  • 1 POST
  • 2004 LINCOLN TOWN CAR
  • V8
  • 2WD
  • AUTOMATIC
  • 70,000 MILES
How to fix the inside door handle on the drivers side?It's stuck stinkin out got to pen door on the outside
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Monday, July 13th, 2020 AT 7:12 PM (Merged)
Tiny
PEEWEE60
  • MEMBER
  • 1 POST
I had the same problem, door handle sticking out. Opening door from the outside, i'm not a mencanic, but all I did was to losen
the two screws that hold the handle, & u hve 1 screw that's right
behind the handle, once u do that, take a flate head screw diver
& very gentel start pulling door panel outward, it has clips holding it, so be gentel.& Once I did that the handle went back to
working again, it might just be stuck, just try that, if it works
when ever u open door, don't forced it, thats what will do it again
good luck!
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Monday, July 13th, 2020 AT 7:12 PM (Merged)

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