How to install ABS pump

ELIJAHADEGAHI

MEMBER
2006 TOYOTA HIGHLANDER
3.3L
6 CYL
4WD
67,637 MILES

Can you send me videos or images on how to install all the ABS pump connections on my vehicle listed above hybrid, please? I just bought a new ABS pump and the pipes on the pump is giving me issues.

Tuesday, February 12th, 2019 AT 2:51 AM

1 Reply

ASEMASTER6371

MECHANIC
52,797 POSTS

Good morning,

Below is the procedure for the removal of the assembly with pictures.

What is the exact issue you have with the lines?

Roy

REMOVAL

NOTE: If brake fluid spills on any painted surface, wash or otherwise remove it completely.

1. PERFORM ACCUMULATOR ZERO DOWN
2. REMOVE ABS MOTOR RELAY

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a. When removing the ABS motor relay :
1. Remove the 2 ABS motor relays with the ignition switch off in order to disable brake control.

CAUTION: If the pump motor operates while air remains inside the brake reservoir tube No.1 hose, air will enter the actuator, and this will make bleeding the brakes more difficult.

NOTE: After the brake actuator assembly has been replaced, remove the ABS motor relay before bleeding the brakes.

3. DRAIN BRAKE FLUID
4. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

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a. Disconnect the warning switch connector.
B. Separate the brake actuator hose from the clamp.
C. Remove the 2 clips and brake actuator hose.

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d. Remove the 2 clips and 2 reservoir tubes from the brake master cylinder reservoir assembly.

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e. Remove the 2 bolts and the brake master cylinder reservoir assembly.

5. REMOVE FRONT WHEEL RH
6. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET

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a. Remove the bolt and the brake actuator bracket No.7 with clamp.

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b. Using SST, disconnect the 6 brake tubes from the actuator assembly with brake actuator bracket assembly.

SST 09023-00101

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c. Use tags or make a memo to identify the places to reconnect.

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d. Using SST, disconnect the front brake No.8 tube.

SST 09023-00101

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e. Release the lock lever and disconnect the actuator connector.
F. Remove the bolt from the brake tube bracket.

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g. Remove the 3 nuts and brake actuator assembly with brake actuator bracket assembly.

Images (Click to make bigger)