4 wheel drive not working

Tiny
DOCFIXIT
  • MECHANIC
  • 18,828 POSTS
Hi
That small box behind seat is control module for transfer. Unplug the 5 wire and 8 wire connectors. Turn key to run press switch on top observe light.
Flashes mod. O.K. If steady replace mod.
Let me know
Thanks for donate
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
COASTNSEA
  • MEMBER
  • 4 POSTS
  • 1993 FORD RANGER
  • 4.0L
  • V6
  • 4WD
  • MANUAL
  • 190,000 MILES
I have a push button on my dash for the 4 wheel drive. It doesnt work. I replaced the original hubs with manual hubs and seems it works as far as the hubs. My problem is, I dont know if the transfer case is always feeding the front drive train to the wheel axle. It seems to me, that there is something that the transfer case has to engage to make the front drive move, thus moving the front axle. Or, does the front drive train always spin?
I thought putting on manual hubs would fix it, but I still think that maybe the front drive is not engaging. Which means, I will still have to replace or troubleshoot the electronic module in the back of the super cab, to engage the transfer case to make the front drive spin, thus making the front axle spin.
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
RACEFAN966
  • MECHANIC
  • 5,029 POSTS
Ok so manual hubs is an upgrade. So tell me what is the truck doing? What are the lights on the dash doing? What makes you thing that it isn't working? As far as how it works you first lock you hub (now that they are manual) then as you know push the button and it send the signal to the module which then sends the signal to the transfer case motor on the back of the transfer case and that locks in the 4X4. Get back to with some answers and we will go from there ok.
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
COASTNSEA
  • MEMBER
  • 4 POSTS
I know about the manual hubs and the button. Dangit tho, yesterday when I tested it on loose soil I forgot to push the darn button in tho.I was very distracted with alot of things. Anyway, the light next to the 4x4 button comes on and the 4x4 light underneath the speedometer comes on. Which is a good sign but I still have to make sure the connection to the transfer case is good and that the transfer case is working. Any tips? The front wheels were not spinning before I put the manual hubs on. That is why I put them on, in hopes it would fix it. I guess the next thing to do is test it again, and make sure I push the darn button in this time. Then check voltage to the transfer case with the button on. If I get voltage I suppose it could be the transfer case, but cross our fingers that it is not. Any other suggestions would be appreciated. Oh, I do have another question. Does the front drive train and the front axle have some type of connection point that I should be concerned with? For instance, maybe the front drive train spins but the axel does not spin?
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
RACEFAN966
  • MECHANIC
  • 5,029 POSTS
Ok sounds good. Now as for the front diff it is locked once the hubs are locked in. The driveline doesn't turn till the transfer case motor locks the transfer case in. The transfer case motors do go bad a lot. Keep in mind you will only get one tire upfront to spin it is not a possi front end, you would be better to have it on a hoist and see if all locks in just saying. Anyway let me know what you find and we will go from there if needed ok.
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
COASTNSEA
  • MEMBER
  • 4 POSTS
This will be my last question, I can take it from here. I did not understand your comment about "one tire spinning". 1. The front drive train will kick in once the motor to the transfer case kicks in to the transfer case. 2. The front drive will turn, thus, turning the front axel. The axel will turn but unless I am locked in on the hubs, the tires will not turn. 3. So, if the transfer case engages with the front drive train, the front drive train will turn the front axle. If the hubs are locked, then the tires will spin.
My question is, I dont understand what you mean about "one tire spinning". If both hubs are locked in, wont the front axle turn both tires?
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
RACEFAN966
  • MECHANIC
  • 5,029 POSTS
First let me ask away don't bother me at all ok. As for one tire well you see the front is not a posi can't be wouldn't do well in corners if it was so one tire will get most of the power causing it to spin and maybe not the other thats all.
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
COASTNSEA
  • MEMBER
  • 4 POSTS
Its all working. What happened tho was when I was done testing it, I went to turn off the button on dashboard, (after putting hubs on free), and the 4x4 lights on the dash would not go out. They finally did, but that was weird. Thanks for your help.
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
RACEFAN966
  • MECHANIC
  • 5,029 POSTS
That is very weird, glad its all fixed and working though. Thanks again for being patient and have a great 4th.
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
RACEFAN966
  • MECHANIC
  • 5,029 POSTS
That is very weird, thanks again and glad it all working. Have a great 4h
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Monday, January 13th, 2020 AT 7:33 PM (Merged)
Tiny
KALUDJAK
  • MEMBER
  • 9 POSTS
  • FORD RANGER
Don't work, what could be the problem
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
MIKE H R
  • MECHANIC
  • 3,094 POSTS
What does not work, and on what year
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
KALUDJAK
  • MEMBER
  • 9 POSTS
The 4X4 doesn't work at all, it will not switch from 2X4 to 4X4, the year is 2000
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
MIKE H R
  • MECHANIC
  • 3,094 POSTS
When u shift it to 4 wheel do you hear anything from the front diferental? Check the shift linkage for loose, binding or worn and adjustment.
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
KALUDJAK
  • MEMBER
  • 9 POSTS
I hear absolutely nothing, not even a click
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
MEDIC52
  • MEMBER
  • 2 POSTS
  • FORD RANGER
I have a 1996 Ford Ranger 4X4 w/4.0 liter engine, A/T, w/ 103000 miles. The autohubs have been replaced by lockout hubs. The 4 wheel drive will not lockin. I was told to disconnect battery and wait then hook back up. This worked once then again quit. The 4 wheel drive will not engage.
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
2CARPRO JACK
  • MECHANIC
  • 11,533 POSTS
Since that is an electronically shifted t-case, Go for the obvioius, check all fuses. The t-case is controlled by the switch and the GEM module, both of which ive seen fail. Test resistance across the switch
With the switch in these positions the resistance should be as follows

2wd- 3400-4300 ohms
4wd or auto 4wd- 100-1200 ohms
4wd low- 320-400 ohms.
If switch is ok id go to the GEM module.
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
STINKPOT45
  • MEMBER
  • 1 POST
  • 1992 FORD RANGER
  • 6 CYL
  • 4WD
  • MANUAL
  • 207,550 MILES
I just bought a 92 ranger,,,v-6 with a 4.0L manual transmission,,,it has push button 4x4 with lock out hubs,,,i failed to check it before the purchase,,,when i went to put it into 4x4 today it went into 4x4 high but would not engage into 4x4 low,,the light for the 4x4 high comes on but not the low,,,is this a transfer case problem or could it be something electrical,,,i dont want to spend anymore money on this that i have to,,,


https://www.2carpros.com/forum/automotive_pictures/337107_Right_view_1.jpg

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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
CACHER
  • MEMBER
  • 7 POSTS
It is very possible that the automatic locking hubs are broke that engage in the axle behind the tires up front. My 1994 was in a wreck, and I had the mechanic check everything out, and he said the front transfer case drive axle was turning for the four wheel drive to work, but that these piece of junk auto lockers Ford put in were worn out. I have heard of people replacing them with standard locking hubs and they work just fine. Hope this helps.
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Monday, January 13th, 2020 AT 7:34 PM (Merged)
Tiny
CHARLESRANGER
  • MEMBER
  • 1 POST
  • 1991 FORD RANGER
Drive Train Axles Bearings problem
1991 Ford Ranger 6 cyl Four Wheel Drive Automatic

I have a 1991 ford ranger with a 4.0 v6 I had a new tranny put in and now my 4 wheel drive doesn't work. Ther is a clicking sound coming from the jumper seat behind the drivers seat. I would imagine that is the brain for the w wheel drive. I think they forgot to hook something up if anyone could help I would greatly appreciate it
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Monday, January 13th, 2020 AT 7:34 PM (Merged)

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