Brian
1996 Ford Mustang GT Fan Runs Constantly
Brian
Suggested Repair
With the Hypertech module installed, use the recommended 160-degree thermostat; a 180-degree unit can keep the cooling fan running at high speed. Removing the module and keeping the 180-degree thermostat restored normal fan operation. If the fan still runs constantly, check the coolant temperature sensor, fan relays, fan motor, and ground cables.
Conversation Summary
A 1996 Ford Mustang GT owner replaced the intake manifold and switched from a 160-degree to a 180-degree thermostat while using a Hypertech power module. Afterward the cooling fan stayed on at high speed until the engine was shut off. Experts discussed temperature-sensor voltage, fan relays, grounds, and the fan motor, and noted known 4.6L intake issues. The owner removed the Hypertech module, kept the 180-degree thermostat, and reported that the fan then ran only when needed at normal speed. The owner also said a 160-degree thermostat works with the module, while a 180-degree unit causes constant fan operation.
