1993 Ford F-150 No Start When Hot

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DGEORGE
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  • 1 POST
93' F-150, 5.0l,120k

I have replaced the starter relay on the fender and spliced a new lead to the starter solenoid. I have had to do this (splicing the solenoid lead) half a dozen times in the three years I've owned the truck, for reasons I can't determine. Now it starts fine when cold but will not engage the starter when it's hot. What am I missing? Thanks.
Feb 20, 2007 at 6:55 AM
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RASMATAZ
  • ✓Experienced Mechanic
  • 75,988 POSTS
Disconnect the solenoid wire, now get a buddy to turn ignition key to Start position check for voltage at the lead-put that wire to the S terminal on the solenoid the other one on I terminal.

No power take it back thru the neutral safety switch and to the ignition switch

Make sure the relay is grounded properly.
Feb 20, 2007 at 7:39 AM
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MALLETSLINGER
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  • 19 POSTS
Might also want to add a heat shield for the starter if you dont already have one there.
Feb 20, 2007 at 8:02 AM

Suggested Repair

With the key in Start, check for voltage at the starter solenoid S terminal. If there is no power, trace the circuit back through the neutral safety switch and ignition switch, and confirm the starter relay is properly grounded. Add a starter heat shield if one is not already installed.

Conversation Summary

A 1993 Ford F-150 5.0 owner says the starter engages when cold but not when hot, even after replacing the fender-mounted starter relay and repeatedly splicing the solenoid lead. The expert advises checking voltage at the solenoid S terminal during crank, tracing a no-power condition through the neutral safety switch and ignition switch, and verifying the relay ground. A starter heat shield was also suggested.

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