1999 Ford Explorer Rough Cold Start
Bruce has you pointed in the right direction and its a common ford issue, with the "plastic" intakes. The seals (not gaskets) fail and when cold don't seal, when hot everything expands and it seals. Its not to terrible of a job for the avid DIYer, and you can get the seal kit from ford for cheap money!
Regards,
Chris
Hey aaron
Please bear in mind that its very hard to diagnose an issue with out being right there in front of the vehicle, but given the history and symptoms of the vehicle I would say yes, the vacuum leaks @ the intake will cause the IAC to act erratically as the PCM is trying to compensate for the additional "air" coming in (simplified) Second, the p0170's codes point me in that direction too as it indicates both banks are lean.
Having said that, there are also issues w/ the MAF causing p0170's codes and even if the MAF specs out ok. Additionally, there are also IAC issues too but they usually pop a code and its pretty obvious.
You need special equip to nail the diagnosis though, be able to graph the O2 on a scanner or labscope and some carb cleaner sprayed on the intake mating surfaces is my favorite quicky test for an intake seal test. Do it when its cold and spray the carb clean and "watch" the O2 go fixed rich and your pretty much done
I would have to recommend taking the vehicle to a trusted shop and get it diagnosed properly.
Anyone else out there got any good quicky tests??? hope this helps!!!
Regards,
Chris
Chris
Suggested Repair
Have the plastic intake manifold seals checked, especially when cold. A vacuum leak there can make both banks lean and cause the idle air control to surge until the engine warms and the seals expand. Confirm with a cold spray test while watching the oxygen sensors, and have a shop verify before replacing parts, since a faulty MAF or idle air control valve can cause similar symptoms.
Conversation Summary
A 1999 Ford Explorer Sport runs rough, surges, and sometimes dies after sitting, then runs normally once warm, with lean codes on both banks. The MAF, fuel filter, and plugs were already replaced without success. A second owner reported the same cold idle problem on a 2002 Explorer Sport Trac after replacing the idle air control valve. Experts said failing plastic intake seals are a common Ford cause and recommended a proper cold diagnostic test rather than more parts guessing.
