EGR Fault Code 0401

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MPB
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I have a 1996 Ford Explorer, 2WD, 5.0L engine with an automatic transmission. It has 192,000 miles. The check engine light is on and the fault code is 401. I have replaced the EGR valve, vacuum diaphragm, vacuum solenoid and the EGR position sensor. I measured vacuum at the outlet of the EGR solenoid at 15 inches. The voltage at the solenoid is 12 volts. I used a vacuum pump to manually operate the EGR valve and the motor speed dropped, indicating that the EGR valve is working properly. After doing all this, clearing the code and driving for 10 miles, the check engine light comes back on with the same fault code. What can I do to correct the problem?
May 28, 2007 at 5:23 AM
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TAURUSWHEEL
  • ✓Experienced Mechanic
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Possibly the egr ports in the intake are partially plugged??? Any pinging froim the engine??? Or any other codes??
May 28, 2007 at 6:40 AM
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MPB
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I checked the ports to make sure they were clean and unobstructed. The motor runs smoothly and there is no pinging at all. I am at a loss as to what to try next.
May 28, 2007 at 7:21 AM
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