1996 Ford Escort valve cover gasket replacement

Tiny
KOSTUJ
  • MEMBER
  • 1996 FORD ESCORT
  • 4 CYL
  • FWD
  • AUTOMATIC
  • 155,000 MILES
I cannot believe how much I am struggling with what should be a straightforward replacement of my slightly leaking valve cover gasket on my 1996 Escort 1.9 liter.

In hindsight now, with one of the mounting bolts quite loose when removing the cover, I should have tried keeping the gasket, which came off pretty cleanly, cleaned things up, reinstalled the cover, and kept an eye on it, but I tore off the gasket pretty quickly and cleaned up the cover stupidly thinking that a replacement part would be available.

Little did I know that the gasket only comes molded in as part of a new valve cover ($300), that neither Ford nor anyone else I can find has an equivalent replacement gasket, and as a result a groove is left in the cover that seems sure to leak if something is not done about it.

I have only found a Felpro gasket whose technical line recommends filling that groove with a silcone product first. I have tried Ultra Black a couple of times as I thought that is what the tech line recommended, but it seems horrible for this specific task, being pretty thick, leaving holes and gaps in the groove, not drying even after a couple of days, and additional frustrations. Perhaps there is a trick to it I am not aware of.

This should only be a two-hour job even for me and my car has been half apart for more than a week now because of this dumb problem. Any advice about different parts and/or procedures that I could use to get my car back together would be greatly appreciated. Thank you in advance very much.
Monday, March 3rd, 2008 AT 11:12 PM

3 Replies

Tiny
FAIRRACING31
  • MECHANIC
  • 150 POSTS


https://www.2carpros.com/forum/automotive_pictures/103836_fprvs50369003_1.jpg



AutoZone parts # VS50369 around $20.00
Replaces O.E.M. molded rubber bead, with grommets.
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Tuesday, March 4th, 2008 AT 1:43 PM
Tiny
KOSTUJ
  • MEMBER
  • 6 POSTS
Thanks for the reply. The gasket number you list is exactly the one I have in my possession. However, the gasket maufacturer (Felpro) says I still need to fill in the groove in the valve cover that the original OEM gasket fit into with silicone before I use that gasket. That is what I am struggling with, so either I need to find a different gasket or find the best suited product and method to fill in that groove before continuing. Thank you in advance to anyone else that may be able to comment.
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Tuesday, March 4th, 2008 AT 2:31 PM
Tiny
FAIRRACING31
  • MECHANIC
  • 150 POSTS
It takes just a very small bead of silicone in the grove of the valve cover. Most of the time I do not use silicone. Be sure you are not over tightning your valve cover. If you go to tight you could damage your gasket or squeeze the gasket out. Being too tight is just as bad as not tight enough.
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Tuesday, March 4th, 2008 AT 3:23 PM

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