1996 Ford E-Series Van Fuel pump relay (in power distributi

Tiny
ROBERTLMANLEY
  • MEMBER
  • 1996 FORD E-SERIES VAN
  • V8
  • 2WD
  • AUTOMATIC
  • 193,000 MILES
A few months ago my E-350 van failed to start and my uncertified mechanic diagnosed my problem as a bad fuel pump, which was replaced at a cost of $750. Several times since the replacement (with a new Ford fuel pump) the engine has again failed to start. I studied the manual and found the location of the fuel pump relay and replaced the relay with a new one. With the new relay, the engine started immediately, but the failure to start has recurred again, after a few weeks--and again was resolved for now, with my again installing a new fule pump relay.

I had a similar problem in 2005, wherein I stopped in Cecil, GA. To gas up, and when I tried to leave, the engine would turn over, but not start. So, I had it towed to Cook County Ford, near Cecil, GA. And the fuel pump was replaced--and the problem had not recurred until a few months ago, when it was again replaced, as mentioned above. In 2005, the Ford mechanic said that fuel pump failure for these E-350 vans is a common problem.

So, now I have a vehicle that I cannot trust, and am seeking advice from a certified auto mechanic.

Any assistance/advice that you can provide on the basis of your experience/expertise, will be greatly appreciated. Bob Manley
Sunday, January 24th, 2010 AT 8:05 PM

2 Replies

Tiny
RASMATAZ
  • MECHANIC
  • 75,992 POSTS
Hi robertlmanley, Welcome to 2carpros and TY for the donation

Try disconnecting the inertia switch and jumper the connector and see what happens if it continues have the computer fuel pump relay control circuit tested-
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Sunday, January 24th, 2010 AT 8:24 PM
Tiny
BMRFIXIT
  • MECHANIC
  • 19,053 POSTS
I would have the fuel pump inspected again
as its a common failure but not with in few month
check pump ground
and connector
you have to wait until it fail to start and do some checking
check if have power at the pump and a good ground also
dont trust much the after market product some sell low quality product to make a quick dollar

PNK/BLK should have power when cranking
BLK should have a good ground at all times
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Sunday, January 24th, 2010 AT 8:32 PM

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