Is the sound coming from the top of the engine or the bottom end? Also, do you have the 2.2L or the 2.5L? If the sound is coming from the bottom, I would just replace the engine with a good one. If it is in the top and there is no bottom end noise (mains and rod bearings) then I would just replace the head. Before doing all of that, however, I would remove the valve cover and check the cam. You may only need the cam replaced. The 2.5L were known for cam / lifter problems. One of the cam lobes may have been damaged. If it's the cam, you won't even have to remove the head. Also, as far as the thermostat, the factory one was a 195 degree. You didn't hurt anything with the 180.
Let me know me know if you have other specific questions or need anything else. Thanks for using 2carpros. Com, and I wish both you and your family a happy holiday.
Joe
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Monday, December 21st, 2009 AT 10:50 PM