The blend door control works in every position except dash vents when switched to A/C or vent?

Tiny
98STANGCOUPEV6
  • MEMBER
  • 1998 FORD MUSTANG
  • 3.8L
  • V6
  • 2WD
  • MANUAL
  • 121,000 MILES
I know ya'll are getting tired of this question but, I've got the car listed above coupe, blend door control works in every positing except dash vents when switched to A/C or vent. Floor works as does defrost. Using diagrams, I found on here I've traced down all vacuum lines and repaired the ones loose or broken. Still having the issue with no air coming out of dash vents when I switch the selector to A/C or vents?
Wednesday, September 20th, 2023 AT 10:34 AM

12 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,665 POSTS
It sounds like you have a blend door pivot that has come loose internally. Let's try turning the system on and working the blend doors by hand to see if you can get the air to blow out from the vents. Here are the locations so you can check it out. Please check out this guide:

https://www.2carpros.com/articles/low-or-no-air-flow-from-vents

Check out the images (below). Let us know what happens and please upload pictures or videos of the problem so we can see what's going on.
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Thursday, September 21st, 2023 AT 12:52 PM
Tiny
98STANGCOUPEV6
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  • 15 POSTS
I'll update soon.
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Friday, September 22nd, 2023 AT 4:24 AM
Tiny
KEN L
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Please do!
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Saturday, September 23rd, 2023 AT 10:48 AM
Tiny
98STANGCOUPEV6
  • MEMBER
  • 15 POSTS
Sorry, but with work and "other" projects to finish I haven't had the chance to get back to this. I hope to get into again this coming weekend.
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Wednesday, September 27th, 2023 AT 4:11 AM
Tiny
KEN L
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Yep, there is no shortage of things to do that's for sure, let us know when you need help or you have results.
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Thursday, September 28th, 2023 AT 9:50 AM
Tiny
98STANGCOUPEV6
  • MEMBER
  • 15 POSTS
I know there is still a vacuum leak, I'm just having a hard time finding it. I think it's time to get a smoker machine and see where the leak actually is for sure.
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Saturday, September 30th, 2023 AT 11:22 AM
Tiny
KEN L
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  • 47,665 POSTS
It might be a control valve issue, or you have a broken vacuum line under the hood. please go over this guide to see what I am talking about:

https://www.2carpros.com/articles/air-vents-stay-in-the-defrost-position

Please go over this guide and get back to us.

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Monday, October 2nd, 2023 AT 9:53 AM
Tiny
RICHARD SMITH6
  • MEMBER
  • 27 POSTS
I'm 98stangcoupev6, I put a vacuum smoker on it in a few different places, no leaks found in engine area or under the dash. At this point I'm thinking it could be the selector switch itself.
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Wednesday, October 25th, 2023 AT 4:19 AM
Tiny
KEN L
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Yep, they do go bad, here is how to replace it. Check out the images (below). Please let us know how it goes.
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+1
Wednesday, October 25th, 2023 AT 8:12 AM
Tiny
RICHARD SMITH6
  • MEMBER
  • 27 POSTS
Front end parts on their way in right now. Heater works great, so the A/C and selector will have to wait until springtime. Updates around that time. Decided to fight one battle at a time. :)
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Saturday, November 4th, 2023 AT 12:25 PM
Tiny
RICHARD SMITH6
  • MEMBER
  • 27 POSTS
Still working on this, but it'll have to wait until warmer weather, no shop. Will update then.
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Monday, January 29th, 2024 AT 5:42 AM
Tiny
KEN L
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Sounds good. Please start a new thread for the front end repairs if needed.
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Monday, January 29th, 2024 AT 9:58 AM

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