Cooling fan runs too much and it never reaches operating temperature

Tiny
MARK GOODWIN
  • MEMBER
  • 1998 VOLKSWAGEN PASSAT
  • 1.8L
  • 4 CYL
  • 2WD
  • MANUAL
  • 253,000 MILES
Cooling fan starts running when car is started and will never reach operating temperature and will not shut down until car is turned off. I replaced the sending unit at rear of engine, since that is usually what it commonly is. Oh yeah, the temperature gauge only comes up like two to three lines, guessing maybe 100 degrees and goes no further. Took relays out one at a time under dash. Pulled one out at a time and started car to see if it shut the fan off. Did a total of four under there. First two I know were the right ones and seen two more with same numbers, so did them as well. So I figured last thing I am knowing about is thermocouple on radiator, pulled plug off, restarted car and the fan was running. So Ia m kind of at a loss on ideas and VW usually can be salty in price, so I am not playing hit or miss. Thanks, mark
Sunday, December 3rd, 2017 AT 8:03 PM

2 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,643 POSTS
The cooling fan circuits are pretty basic here are the wiring diagrams for your car. It sounds like someone my have wired the fans to run all the time maybe to combat a blown head gasket.

Here are some guides to help do some quick tests:

https://www.2carpros.com/articles/how-to-check-an-electrical-relay-and-wiring-control-circuit

and

https://www.2carpros.com/articles/how-to-check-wiring

and

https://www.2carpros.com/articles/head-gasket-blown-test

Check out the diagrams (below).

Please run some tests and get back to us.

Cheers, Ken
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Tuesday, December 5th, 2017 AT 2:42 PM
Tiny
MARK GOODWIN
  • MEMBER
  • 2 POSTS
Ok, I will look at then thsnkyou, I have also been on this everey dsy now for awhile and I found a box mounted under driverside framerail which I belive I read somewhere it is a coolant fan contol switch of some kind. But thanks for checking it out, I will check out what you sent and when I figure it out ill be back to post.
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Thursday, December 7th, 2017 AT 6:18 PM

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