Hi Joe,
Sorry for the delay in getting back, but I finally got to finish up a week ago on Friday and didn’t want to jinx it. At this point, it looks like repairing the 4th leak was the charm.
It turned out it was the pipe’s O ring this time as you suggested, but not the one at the thermostat housing but the one connecting to the left side behind the exhaust manifold. Luckily, I didn’t have to remove the manifold and was able to just slip it in, but it was difficult working around that manifold, not to mention dropping and losing a bolt.
It might have been easier had I removed the component circled in the picture below. I’m sure there would have been a gasket involved, and not knowing the name of that particular component, I decided to work around it as well. Given that we own 3 Sonics (this one the 2013 100K, a 2017 55K & 2020 6K still under warranty for a while) hopefully the repair will be easier as the newer one's age.
Sorry for causing your hair loss.
Thanks so much for all your help.
Tim
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Saturday, February 12th, 2022 AT 9:18 AM