The inter-cooler is at the bottom of the radiator support. Here are the directions for removal and replacement. The attached pics correlate with the directions.
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2015 Ford Fusion FWD L4-2.0L Turbo
Charge Air Cooler (CAC)
Vehicle Powertrain Management Fuel Delivery and Air Induction Turbocharger Inter-cooler Service and Repair Removal and Replacement Charge Air Cooler (CAC)
CHARGE AIR COOLER (CAC)
303-12B Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) - MI4 2015 Fusion
Removal and Installation
Charge Air Cooler (CAC)
Removal
NOTE: Removal steps in this procedure may contain installation details.
Image WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.
Follow the health and safety precautions.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
With the vehicle in N, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
Remove the retainers and the splash shield.
Pic 1
Remove the retainers and the front under-body shield.
Pic 2
Remove the retainers and the lower radiator support.
Torque : 18 lb. Ft (24 Nm)
pic 3
Loosen the clamps and disconnect the CAC inlet and outlet tube.
Torque : 44 lb. In (5 Nm)
pic 4
Disconnect the electrical connector.
Pic 5
Remove the bolts and the CAC.
Torque : 53 lb. In (6 Nm)
pic 6
Installation
To install, reverse the removal procedure.
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Hope that helps.
Joe
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Monday, July 6th, 2020 AT 9:57 PM