2002 Chevy Prizm Valve clearence

Tiny
DETROIT2009
  • MEMBER
  • 2002 CHEVROLET PRIZM
  • 4 CYL
  • FWD
  • AUTOMATIC
  • 90,000 MILES
Rebuilt the engine and took the head to a machine shop for inspection/repair. Was told the valve train was in great shape so I had valve stem seals replaced for peace of mind.
Put everything back together and discovered a fault code of misfire #3. Checked the intake valve clearance and it was zero! NONE of the valve clearances were within specs-exhausts were close but not within specs. The lifters are solid type and not the shim style. So out of the 16 lifters none are at the correct clearances.
Obviously the machine shop did some seating/grinding of the valves but didn't check for valve clearances and denied ANY valve work was done.
Should I just take the head off and exchange it for a rebuilt one? Big job for me to do again. Or. Can I take the cams out without removing the head and find someone to grind the lifters? Or grind the camshafts to fit the lifters?
Just a mild miss at idle and at operating speeds this (toyota corolla clone) runs great.
Sorry for the wordy questions.
Sunday, August 23rd, 2009 AT 1:25 PM

2 Replies

Tiny
BLACKOP555
  • MECHANIC
  • 10,371 POSTS
Check to make sur that the valve job isnt on slip if you can prove it they owe u a new head.

See if you can get asjustable rocker arms for the vehicle.

Is it hydraulic lifter modle? Are the lifters making any noise?
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Sunday, August 23rd, 2009 AT 4:48 PM
Tiny
MMPRINCE4000
  • MECHANIC
  • 8,548 POSTS
Most Toyota 4 cylinder engines use removeable shims, and they MUST be replaced in sequence they were taken out.

Do camshaft lobes directly contact the lifter?
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Sunday, November 22nd, 2009 AT 8:23 AM

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