REMOVE OR DISCONNECT
1. Remove negative battery cable.
2. Disconnect 11 pin harness connector.
3. Remove ignition system assembly to cam housing bolts (4).
4. Remove ignition system assembly from engine.
5. Remove housing to cover screws (4).
6. Remove housing from cover.
7. Disconnect coil harness connector from module.
8. Remove module to cover screws (3).
9. Remove module from cover. NOTE: Do NOT wipe grease from module or coil if same module is to be replaced. If a new module is to be installed, a package of silicone grease will be included with it. Spread the grease on the metal face of the module and on the cover where the module seats. This grease is necessary for module cooling.
INSTALL OR CONNECT
1. Install module to cover.
2. Install module to cover screws (3).
O Tighten screws to 4 Nm (35 lb. In.)
3. Connect coil harness connector to module.
4. Install housing to cover.
5. Install housing to cover screws (4).
O Tighten screws to 4 Nm (35 lb. In.)
6. Connect spark plug boots and retainers to housing.
7. Install ignition system assembly to engine while carefully aligning boots to spark plug terminals.
8. Install ignition system assembly to cam housing bolts after coating threads with 1052080 sealer or equivalent (4).
O Tighten bolts to 22 Nm (16 lb. Ft.)
9. Connect 11 pin harness connector.
10. Connect negative battery cable.
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Thursday, March 4th, 2010 AT 10:33 PM