Alternator replacement

Tiny
ABRIGO ANTHONY
  • MEMBER
  • 2013 FORD EXPLORER
  • 3.5L
  • V6
  • 2WD
  • AUTOMATIC
  • 160,000 MILES
I need to replace the alternator. I am installing a high output alternator. How is this done? The new alternator is already replaced.
Saturday, March 9th, 2019 AT 12:14 AM

3 Replies

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good morning,

How many amps is the new one you want to install?

It needs to have the same mountings and wire connections to work.

The pulley diameter has to be the same as well.

Roy
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Saturday, March 9th, 2019 AT 4:30 AM
Tiny
ABRIGO ANTHONY
  • MEMBER
  • 5 POSTS
  • 2013 FORD EXPLORER
  • 3.5L
  • 6 CYL
  • 2WD
  • 92,000 MILES
Due to the large aftermarket stereo system recently installed in my 2013 Explorer XLT. I must uprage the alternator. I had a custom 320 Amp High Output Alternator made by Singer Alternators. I will include pictures of the new alternator. I need to know how to remove the old and install the new. Also, I would like a professional opinion on fitament based on provided photos. Here is what Singer said in quotation "I have any of these options in a hairpin style that would bolt in place of the original factory location other then just calling for a shorter belt size for some that may require use of the smaller pulley size." Im worried about the hairpin ends for fitament. Please help with any advise and know how on alternator replacement on this vehicle ASAP. Thanks.
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Saturday, March 9th, 2019 AT 4:45 PM (Merged)
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good morning,

I believe I answered this on another post.

I will get them combined.

I attached the procedure for you for replacement as well as some pictures.

Roy

Removal

WARNING: Before beginning any service procedure, refer to Safety Warnings in General Information. Failure to follow this instruction may result in serious personal injury.

1. NOTE: If equipped, the radial arm adapter is a serviceable item. Do not replace the generator if the radial arm adapter is the only concern.
Disconnect the battery. REFER to Battery, Battery Disconnect.

2. Remove the cooling fan motor and shroud. REFER to Cooling System &/or Engine Block Heater, Cooling Fan Motor and Shroud - 3.5L Ti-VCT, 3.7L Ti-VCT.

3. Rotate the accessory drive belt tensioner clockwise and position the accessory drive belt aside.

4. Position the generator B+ terminal protective cover aside, remove the nut and position the generator B+ terminal aside.
1. To install, tighten to 17 Nm (150 lb-in).

5. Disconnect the generator electrical connector.

6. Remove the RH fender splash shield. REFER to Body and Frame, Fender Splash Shield.

7. Fully loosen the generator bolt.
1. To install, tighten to 47 Nm (35 lb-ft).

8. Remove the generator stud nut.
1. To install, tighten to 47 Nm (35 lb-ft).

9. Remove the generator stud and the generator.
1. To install, tighten to 8 Nm (71 lb-in).

Installation

1. To install, reverse the removal procedure.
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Saturday, March 9th, 2019 AT 4:45 PM (Merged)

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