Hi Joe,
Okay, the thing is back together and installed in the truck. Unfortunately, I didn't video the final assembly of the two-piece drive shaft but will assemble what I recorded and upload that. I'm not a video maker for sure. LOL and it may be pretty lousy, but perhaps it gives someone an idea of what they are up against. Honestly, after 5 days of fussing with it and if I lived in the states still. I may have ordered a drive line from a shop that makes them still. The $599.00 price tag that I watched on YouTube out of Oklahoma, might have been the smart thing to do.
I have part numbers and such, and things went together okay. Had to grind some of the yokes off some to slip the replacement U Joints in, as they were 75.5mm in length and the originals were about 73.5mm in length. Yet the snap rings pretty much lined up, but the snap rings were really not big enough to fit properly in the grooves, so I had to spread them to fit snugly. Pretty Micky Mouse, but I can't run down to a snap ring store either.
I had the back flange and yoke together for the rear end and come to find out later once in the yoke started moving back and forth on the U Joint, and the cap slipping some. Fantastic. I put a spacer on one side and not the other, so I would have to say it is a little off center, but snug with the snap rings again. I just fear a snap ring flying off and the center cap follows it. That'll make a mess huh. LOL. Test drive seems good, and we can only drive 25mph here, but I got a piece of road and went about 40 plus. Seem to be okay. Little vibration around 28 to 30 and pretty sure I got the drive shafts in line as they were originally. Perhaps just me being to picky. The wife took it for her test run and says it is fine. Works for me right now. I do intend to order some different U Joints, or another as a spare and see if I can find a little larger snap ring for it. The biggest issue I ran into was getting the old U Joints out from the stake in area and then getting the new U Joints to slip into place. That is where I had to grind some of the yokes off to allow the new U Joint to pop in. Then come to find out. Even though the new U Joints are serviceable. There is no way under the sun you can fit a grease gun on the Zirk fitting - to close to the yokes no matter which way they go in. Ford did not want this to be repairable and they did a nice job doing that, but hopefully I've got where it may last long enough to consider a replacement drive line if push comes to shove. LOL
Sorry for so much ramble, and I'll attach a complete video if I can, plus upload it to YT. LOL Bad as it may be, perhaps it will help someone else go. Crap. Buy a drive line.
Terry
Monday, February 12th, 2024 AT 10:26 PM