Catalyctic converter damage

Tiny
ACHIRI
  • MEMBER
  • 2001 TOYOTA COROLLA
  • 1.5L
  • 4 CYL
  • 4WD
  • AUTOMATIC
  • 105,625 MILES
Hi guys,

I drove my Toyota Allex car for 904 miles with cylinder number four not firing before I took it to a repair shop. Is there any chance that the catalytic converter was damaged.
When the mechanic opened the engine he found all valves in cylinder four damaged. Thanks in advance.
Sunday, April 14th, 2019 AT 7:36 AM

7 Replies

Tiny
JOETECHPRO
  • MECHANIC
  • 705 POSTS
Hey ACHIRI,

With a cylinder misfiring for that long there is a good chance that unburnt fuel made its way into the catalytic converter.

This unburnt fuel then ignites on the catalyst material due to the very high temperatures and the temperatures increase even further.

This can get hot enough to melt the substrate/core in the catalytic converter.

I would advise you can remove the catalytic converter and visually check it for damage. You will need to look inside to see if there is any damage to the internal honeycomb structure. After that if it looks okay you can try running it after the engine repair. If it is damaged you will get the check engine light/reduced engine performance.

Hope that helps.

Regards, Joe
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Sunday, April 14th, 2019 AT 7:49 AM
Tiny
ACHIRI
  • MEMBER
  • 8 POSTS
Hi Joe,
Thanks for the quick reply. When I got to the repair shop the mechanic connected his diagnosis machine and said it didn't pick any error code. Is it possible that it could have missed a faulty catalytic converter?
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Sunday, April 14th, 2019 AT 8:36 AM
Tiny
JOETECHPRO
  • MECHANIC
  • 705 POSTS
Hey ACHIRI,

Yes, it is possible. If you have other codes related to fuel control it may not have been able to calculate if the catalytic converter was working effectively. If it is melted and partially blocked you may not get a code.

The only way to check for sure is to remove it and check.

If the engine needs valve repairs they will have to disconnect the catalytic converter anyway in order to remove the cylinder head so they can check during the work.

Ask your mechanic if they can visually check inside the catalytic converter when they are doing the repairs.

Hope that helps, any further questions please don't hesitate to ask.

Regards, Joe
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Sunday, April 14th, 2019 AT 8:41 AM
Tiny
ACHIRI
  • MEMBER
  • 8 POSTS
Hie Joe,

Thanks mate will ask him tomorrow. If it is gone where can I buy it me based in Zimbabwe?
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Sunday, April 14th, 2019 AT 8:45 AM
Tiny
ACHIRI
  • MEMBER
  • 8 POSTS
By the way I have never opened or seen it. If its good how does it look like?
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Sunday, April 14th, 2019 AT 8:45 AM
Tiny
ACHIRI
  • MEMBER
  • 8 POSTS
Hie Joe,

Thanks for your fast reply. When I got to the garage the mechanic connected his diagnosis tool and said he didn't pick up any fault codes. Is it possible for it to miss a faulty catalytic converter?
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Tuesday, April 16th, 2019 AT 10:56 AM
Tiny
JOETECHPRO
  • MECHANIC
  • 705 POSTS
Hey ACHIRI,

It is possible that the scanner will not pick up the converter being damaged.

You will need to look inside the catalytic converter there will be a honeycomb structured metallic substrate inside the converter.

You are looking for if the honeycomb structure is in tact and not melted or fallen apart.

Unfortunately we are based in North America and I don't have information for parts suppliers in Zimbabwe.

If you can take a picture of the inside of the converter we can let you know if it is normal.

Regards, Joe
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Tuesday, April 16th, 2019 AT 6:36 PM

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