Car barely runs after tune-up

Tiny
TECH2020
  • MEMBER
  • 2002 FORD ESCAPE
  • 3.0L
  • 6 CYL
  • 4WD
  • AUTOMATIC
  • 220,000 MILES
Hi,

My stepson is working on the vehicle listed above. It was running fair but needed a tune-up. He performed the work including the spark plugs and the additional work related to removing the intake manifold and using a new gasket. Most or all of the vacuum lines and plastic connectors were replaced. After the job was done the engine starts and seems fine but the car is barely derivable, it just want to shut off. He has double-checked to be sure the gasket he replaced has been installed correctly and the vacuum lines were connected as before. He does think there is a "hiss" coming from the engine that may not have been there before. Also, the wire harness near the manifold was/is very brittle and he is concerned about electrical issues. Has anyone had experience with these issues for this car? Any suggestions would be greatly appreciated, also a wiring diagram and picture of the vacuum connections would be helpful.

Thanks!
Sunday, December 15th, 2019 AT 1:33 PM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Does the vehicle idle properly or does it have a misfire? Also, by chance do you have a live data scanner? If you do, let me know what the fuel trims are when it is running (short term fuel trims specifically).

Now, most commonly, the PCV hose will crack and leak or even the EGR. I attached a pic of both components. Check them first.

If he is hearing a hissing sound, that indicated there is most likely a vacuum leak. I can confirm that if you can provide the fuel trims as indicated above. Otherwise, here is a link that shows how to locate a vacuum leak. I would start by checking that first.

https://www.2carpros.com/articles/how-to-use-an-engine-vacuum-gauge

Let me know what you find.

Joe
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Sunday, December 15th, 2019 AT 7:21 PM
Tiny
TECH2020
  • MEMBER
  • 33 POSTS
Hi Joe. I will get your suggestions to my stepson and get back to you when he has info.
Thanks!
Tom
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Sunday, December 15th, 2019 AT 8:01 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Happy to help. Like I said, if he hears a hissing, there is most likely a leak. Just tell him to follow the directions in the above link.

Take care and I'll watch for your reply.

Joe
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Sunday, December 15th, 2019 AT 8:35 PM

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