When it is acting up, park on a slight incline and let it sit in neutral. Prepare yourself in case the brake lets go. You'll look funny chasing it down the hill like I did once! A block of wood a few inches downhill from one tire will work.
Crack open the steel lines at the master cylinder. If the reservoir cap is loose, no air will get into the hydraulic system. If the brake lets go, suspect the brake fluid is contaminated with a petroleum product. That will be a real expensive problem that we'll have to discuss further. If that doesn't help, open the bleeder screw on the front caliper that's getting hot. If the brake releases, look for a metal anchor bracket in the middle of the rubber hose. Rust can build up inside where the bracket is crimped around the hose, constricting it. This will also cause an abnormally hard and high brake pedal. That crimp can be opened up slightly with a large pliers. When constricted this way, the high fluid pressure from the brake pedal can force the brake to apply, but the fluid can't return to the reservoir, so the caliper stays applied. As it heats up, the fluid heats up, expands, and applies the brake even harder. This can occur, but less-commonly at the metal fittings on the ends of the hose, but this won't be the cause if you replaced those hoses already.
If opening the bleeder screw does not release the brake, suspect dirt or rust pits on the caliper piston. It's not cost-effective to rebuild them like we did in the 1980s. Replacement calipers are fairly inexpensive, but for even braking, both front ones should be replaced at the same time.
Let me know what you find.
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Tuesday, February 23rd, 2021 AT 9:06 PM