Brake system

Tiny
RODNEY INGRAHAM
  • MEMBER
  • 2009 DODGE JOURNEY
  • 3.5L
  • 6 CYL
  • 4WD
  • 158,000 MILES
I have replaced all my pads, rotors and master cylinder. When I push on my pedal my car stops but my pedal is almost to the floor before it stops.
Tuesday, March 20th, 2018 AT 1:12 PM

3 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,871 POSTS
Why did the master cylinder need to be replaced? How did you bleed the system? This vehicle most likely has anti-lock brakes. If it does, and air made it to the hydraulic controller, you will need a scanner to command the computer to open two valves so those chambers can be bled.
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Tuesday, March 20th, 2018 AT 1:21 PM
Tiny
RODNEY INGRAHAM
  • MEMBER
  • 2 POSTS
We bench bled the master cylinder before we replaced it. We also bled at the wheels and had a garage use the computer and to no avail. We replaced the master cylinder because I had a soft pedal allowing me to stop but still creeping down. It seemed like air was blowing by the master as we were bleeding the system.
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Tuesday, March 20th, 2018 AT 1:29 PM
Tiny
CARADIODOC
  • MECHANIC
  • 33,871 POSTS
Remove the cap on the brake fluid reservoir, then try to sight down through the fluid to either of the two ports. Have a help work the brake pedal down a couple of inches, then back up. Watch for any tiny air bubbles popping up out of those ports when the pedal is released. If you see any, there is still air in the system that is working its way back up to the reservoir.

Probably the biggest issue has to do with the miserable rear caliper design. This was used by GM and Ford for decades but they recently switched to the much better Chrysler design. Chrysler however, switched to the GM/Ford design that puts the parking brake assembly in the caliper. If air got pushed through the system after replacing the master cylinder, it can become trapped in the rear pistons. You will need to remove them, hold the hose port up, then fill the calipers with brake fluid from a bottle.

If air in the rear calipers is not a good suspect, it is still necessary to manually adjust the pistons. That is done by working the parking brake repeatedly to adjust the pistons out. These do not self adjust by working the brake pedal like they do on the front.

The next time you need to replace a master cylinder, it is counter-productive to bleed at the wheels. No air gets into the lines if there was no leak, so pushing air all the way to the calipers gives it plenty of chance to become trapped somewhere. I can provide more details, but I just bleed at the lines where they connect to the master cylinder. That saves a real lot of time.
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Tuesday, March 20th, 2018 AT 3:18 PM

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