Hi Robin,
The booster itself is seldom the cause of such a problem. More likely the booster push-rod and brake pedal is out of adjustment.
Quite often this problem occurs when a substitute is used for the brake pedal switch stopper. If the replacement stopper (I have seen many using a bolt and nut in place of a rubber stopper) is thicker than standard, it would result in the brake pedal being partially depressed if it is not readjusted.
Was the pedal free play checked? If pedal has sufficient play, then you need to check the master cylinder to booster clearance. Try installing a gasket in between to test. You would need to test with different thickness.
K H Low
SPONSORED LINKS
Friday, October 27th, 2017 AT 1:23 PM