Hi,
Chances are you hear the relay clicking. First, I need you to have a helper turn the fan on and off so the clicking happens. While the helper does that, place your finger on the blower relay in the under-hood fuse box to see if you can feel it actuate.
If you do and there is power to the blower motor (yellow wire with a black tracer, then either we have a faulty switch, a bad new resister, or a faulty ground.
Here is how the circuit works: From the relay, 12v is sent to the blower motor and from there is sent to the resister and switch via blue wires with different color tracers. Once the power reaches the switch, you complete the circuit by selecting one of the speeds. However, for the circuit to be complete, there has to be a ground. If the ground is bad, the fan won't work.
Since the resistor is new and does the same as the old one, chances are that isn't the issue. Also, since the motor is good, either the connector is bad, the switch, or the ground.
So, start by disconnecting the fan motor and the resister to confirm there is no damage. You mentioned the connector looked like it was overheated, so check that one closely.
If that is good, go to the switch. As mentioned, there are blue wires with different color tracers for the different fan speeds. I attached a pic below, so you have a visual. Check those wires for power. In reality, each one should have power when the fan is turned on. You determine which wire completes the circuit when you select a speed.
If you do have power, confirm the ground (black wire) located behind the left kick panel is not damaged. Actually, it would be easier to disconnect the switch and check for continuity to ground via the black wire in the connector.
Try this and let me know the results. Also, let me know if you have questions.
Take care,
Joe
See pic below.
Image (Click to make bigger)
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Tuesday, August 9th, 2022 AT 7:20 PM