Aluminum Intake Manifold Swap for 2002 F250 5.4

2002 FORD F-250
150,000 MILES • 5.4L • AUTOMATIC
Avatar
JVKEENEY
  • MEMBER
  • 2 POSTS
Hi, I'm researching an intake manifold swap for my 2002 f250 5.4. Looking to put on the aluminum manifold from a 1999 f150 5.4. I ran across a ten-year-old youtube video ya'll posted, "Clean Idle Air Control Ford Super Duty 5.4L V8 1999-2004". In that video it looks like you have an aluminum manifold on there!

Questions - did you do the swap? If so, do you know if I can re-use my throttle body cable bracket and alternator bracket off the old plastic intake manifold? Any other suggestions? Thanks!
Jul 2, 2026 at 2:50 PM
Advertisement
Avatar
RYAN L
  • ASE Certified Mechanic
  • 272 POSTS
  • ASE Certified Mechanic
Thank you so much for watching!

So on that we did not install the intake manifold but you should be able to reuse all of the old mounting hardware.

Thank you for using 2CarPros!
Jul 2, 2026 at 4:53 PM
Avatar
JVKEENEY
  • MEMBER
  • 2 POSTS
Sweet, thanks. Great website as well!
Jul 2, 2026 at 4:54 PM
Avatar
2CARPROS KEN2
  • MEMBER
  • 4 POSTS
Yes, you're right. We really liked his website
Jul 3, 2026 at 1:12 AM
Avatar
STRAILER
  • ASE Certified Mechanic
  • 54,832 POSTS
  • ASE Certified Mechanic
Let us know if you need anything else.
Jul 3, 2026 at 3:16 PM
Join 2CarPros for free, one of the most advanced car repair communities on the internet. From first-time drivers to seasoned mechanics, everyone is welcome to reply, share details, and get better answers. You can add a temporary image or video first; uploads are limited to 20 MB.
Ask a Free Question
Repair Safety Notice: This information is for general instructional purposes only. Vehicle repair can be dangerous. Verify all information, follow manufacturer service procedures, use proper tools and safety equipment, and consult a qualified repair shop when needed.