1996 Aerostar tranny problem. Autotapped, have codes.

1996 ALL OTHER MAKES ALL OTHER MODELS
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TORQUEWINSRACES
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Hello. Thanks in advance for any help you can provide.

As mentioned, the vehicle is a 1996 Aerostar, 4.0L 4R55E Transmission.

I Autotapped it just now and here are the trouble codes-
P0707- Transmission range sensor circuit low (there were several of these)
P0401- EGR flow insufficient detected
P0402- EGR flow excessive detected
P1701- Reverse engagement error

I will copy/paste a description of what's going on from another forum where I've been discussing this.

[quote:c093921bbe]This vehicle belongs to a friend. She doesn't have a bunch of money to spend buying parts, or to put a rebuilt tranny in it. That said...

1996 Aerostar 4.0L RWD
136,000 miles

What it's doing is "hunting" at the shift points. Once it goes into gear, it's fine. No slippage at all.

I suggested a new filter since it had never been done and the fluid smelled slightly burnt. Today I replaced the filter and it is better, but still not right. Before today it would shift real hard when going into gear, that harshness is gone, but it's still hunting. Also, there was very little metal on the magnet when I removed the pan- I would say it was an inordinately small amount of metal for the mileage on the vehicle.[/quote:c093921bbe]
One of the guys wasn't sure what I meant by "hunting", so I also posted this-
[quote:c093921bbe]By "hunting" I mean it's not going directly into the next gear. It kinda goes in and out. If you give it more, or less, gas it will then go into gear. But, with the RPM's at the point where it should shift, it "hunts" for the gear- whether it be the next higher, or lower, gear.

Does that make sense?[/quote:c093921bbe]
Jan 18, 2006 at 9:23 AM

What to check next

Diagnostic guidance. Suggested checks and possible repairs are separate from the owner's reported results.

Provide any existing diagnostic findings that followed the scan and clarify whether the hunting was eventually resolved.

Guidance references and applicability

Source: Original question and visible replies. Owner reports and other participants' experiences are distinguished. Next steps are editorial requests for clarification or existing diagnostic findings, not a verified repair procedure or an independently confirmed component diagnosis.

Read the replies · Discussion summary and reported outcome

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TORQUEWINSRACES
  • MEMBER
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Oh, I guess I should actually ask my question... :?

Based on the TC's, what part do you think is failing? I'm not overly familiar with electronically controlled Ford transmissions.
Jan 18, 2006 at 9:25 AM

Discussion summary

1996 Aerostar tranny problem. Autotapped, have codes.

The poster was helping a friend with a 1996 Ford Aerostar 4.0L and a reported 4R55E transmission. It hunted between gears at shift points but reportedly held each gear without slipping once engaged. Replacing the filter removed the harsh engagement, while the hunting continued. The poster also supplied several scan codes.

Reported outcome: Filter replacement improved harsh engagement, but the shifting problem remained. No final diagnosis or completed repair was reported.

The reported codes do not by themselves establish a failed part. No follow-up diagnosis was supplied. These observations concern the friend’s vehicle described by the poster.

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