Air conditioning venting un-cooled air

Tiny
VINCENT VANGO
  • MEMBER
  • 2003 VOLKSWAGEN EUROVAN
  • 180,000 MILES
My immediate issue is to solve an air conditioning problem. The venting works, but there is no cold air from the vents. A few weeks ago, it was cooling just fine.

Are there diagrams, schematics, drawings which show the air conditioning access and pressures?

I need to know where the air conditioning port accesses are, and the pressures required, and if new coolant is required. The last air conditioning problem, the shop I sent it to damaged my ABS system computer, so I am not inclined to send it back to them.

thanks for the help.
Saturday, August 15th, 2020 AT 10:23 PM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,885 POSTS
Hi,

First, here are the directions for vacuuming and recharging the system:

2003 Volkswagen Truck Eurovan V6-2.8L (AXK)
Evacuating and Recharging
Vehicle Heating and Air Conditioning Service and Repair Procedures A/C Refrigerant System Evacuating and Recharging
EVACUATING AND RECHARGING
A/C Refrigerant System, Evacuating And Recharging

WARNING!
- Always use an Underwriter's Laboratory (UL) approved refrigerant recovery/recycling/recharging unit such as Kent-Moore ACR4, or equivalent when evacuating and recharging an R-134a A/C system.
- Any person who services a motor vehicle air conditioner MUST, by law, be properly trained and certified and use approved refrigerant recycling equipment Technicians must complete an EPA approved recycling course to be certified.
- State and local governments may have additional requirements regarding air conditioning servicing. Always comply with state and local laws.
- Always wear safety goggles when discharging, evacuating and recharging an A/C system.

CAUTION!
Always follow manufacturer's instructions when using a refrigerant recovery/recycling/recharging unit

NOTE:
- Refer to R-134a safety measures prior to discharging or charging A/C refrigerant system.
- Follow refrigerant recovery/recycling/recharging unit manufactures instructions for evacuating and recharging A/C system.
- Evacuate refrigerant system for a minimum of 30 minutes.
- When recharging A/C system, add correct amount of refrigerant and PAG oil to system.
- After system recharge, manually rotate A/C compressor approx. 10 turns before starting engine. Start engine with A/C OFF. After idle speed has stabilized, switch A/C ON and let engine idle (compressor running) for a minimum of two minutes before raising engine speed.

________________________________

I attached a pic below that shows the system.

Here are two links you may find helpful. The first one explains how to install Freon. The second is a more detailed guide for vacuuming and recharging.

https://www.2carpros.com/articles/air-conditioner-how-to-add-freon

https://www.2carpros.com/articles/re-charge-an-air-conditioner-system

By the way, the pressures are somewhat determined by outside temperature. If you let me know the outside temperature when charging it, I can tell you where it should be.

I hope this helps. Let me know if you have other questions.

Take care,
Joe
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Saturday, August 15th, 2020 AT 11:32 PM
Tiny
VINCENT VANGO
  • MEMBER
  • 3 POSTS
Thanks for the reply. The current temperature in Seattle is 73F, but it will be up to 84F this afternoon when I have the chance to recharge the system.

I will start by filling with refrigerant, since that is the more immediate, easier thing to do. Thanks for the links. If there are defective parts which need replacing, then I will look for a qualified service nearby.
-- Vincent VanGo
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Monday, August 17th, 2020 AT 11:22 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,885 POSTS
Hi,

You are very welcome. Let me know if you need help or have other questions. If you have a chance, let me know how things turn out for you.

Take care,
Joe
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Monday, August 17th, 2020 AT 2:20 PM

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