AC leak repair and vacuum time for recharge

Tiny
ACNOVICE
  • MEMBER
  • 1987 PONTIAC FIERO
  • 2.8L
  • 6 CYL
  • 2WD
  • AUTOMATIC
  • 40,000 MILES
Have replaced o-rings for AC leaks and have gotten the vacuum holding much better but not constant. It will hold for two hours or so and eventually will lose vacuum overnight. Have used dye and have sniffer and cannot see any more leaks. Should I test for more leaks with one can or fully charge and take a chance?
Friday, June 23rd, 2017 AT 2:11 AM

6 Replies

Tiny
CARADIODOC
  • MECHANIC
  • 33,916 POSTS
You have been watching a lot longer than we do. If vacuum holds for ten or fifteen minutes, we charge the system fully, then check for leaks with an electronic leak detector. You have to consider that your vacuum pump and hoses have been added to the system you are looking for leaks in. Also, the valves in the ports commonly leak. While that is not a concern here, the valves' only purpose is to hold the refrigerant in long enough to give you time to put the caps on.

If you are losing vacuum in just a few minutes, that can be a sign there is still water in the system, and not necessarily a leak. Water boils at seventy seven degrees in a vacuum, and that makes it expand. That will cause the vacuum reading to go down.
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Friday, June 23rd, 2017 AT 2:57 PM
Tiny
ACNOVICE
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  • 4 POSTS
Would you also recommend replacing accumulator as it was open for a short time? It is a year old. I tested hoses and pump and they are holding. Am I understanding correctly that the main purpose for vacuum is to remove moisture? Would I proceed to vacuum down for an hour or so to remove moisture and fully charge the system with refrigerant praying for no leaks? Thank you for your help!
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Saturday, June 24th, 2017 AT 3:36 AM
Tiny
STEVE W.
  • MECHANIC
  • 13,573 POSTS
The accumulator should be fine unless it was open for more than a couple days, just pull a good vacuum. The vacuum is for a couple reasons, one it will pull the air out of the system, air contains moisture and undesirable gases you do not want in the system as they will create an acidic mix that can corrode the aluminum parts and damage the compressor. Two it will lower the pressure in the system and "boil" the water out of any spots it has accumulated like the desiccant or in the oil that remains in the system.
The trick to the vacuum test is that you need to remember that all of the seals in the system are designed to hold pressure, not a vacuum. Some seals can do both but the compressor seals will almost always leak some, just the nature of the design. Some of the OEM hose coupling designs will leak unless they are perfect, the quick connects used on Jeeps and Fords that use the spring clip that you just push together are a real piece of work.
Another thing to watch for is flaking paint on parts like the evaporator and condenser, if the system leaks through any corrosion under the paint, the paint can act like a check valve and hold under vacuum but not under pressure. I use a wire brush to remove any suspect paint/coating to be sure there isn't something hidden.

I normally pull a vacuum and check it after twenty minutes or so. If it has not dropped I will charge it with dye added, look it over with UV and sniffer and if it is okay ship it. If I find something I will pull the charge back out and repair it.
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Saturday, June 24th, 2017 AT 8:30 AM
Tiny
ACNOVICE
  • MEMBER
  • 4 POSTS
Thanks Steve and CARADIODOC
Mechanic could not find leak last year and made it all last summer. Then something must of happened in the fall after all it is a thirty year old car. LOL
This makes sense now and I am going to continue with vacuum and charge. Hope it makes it thanks again!
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Saturday, June 24th, 2017 AT 10:49 AM
Tiny
ACNOVICE
  • MEMBER
  • 4 POSTS
Just to let you both know the small AC charge is holding day and a half! Compressor is cycling no leaks so far. Will fully charge now. Will keep fingers crossed could have air this summer! Yahoo!
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Sunday, June 25th, 2017 AT 3:59 AM
Tiny
STEVE W.
  • MECHANIC
  • 13,573 POSTS
Air is always a good thing for keeping cool and staying alive. Good luck. Keep us informed with the results.
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Sunday, June 25th, 2017 AT 6:25 AM

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