Hi,
In most cases, the clicking is the result of a failing blend door actuator or mode door actuator. The blend door actuator is what determines the air temp entering the vehicle and the mode door actuator is responsible for air flow direction.
Try this. Change the air temperature from heat to AC and see if you notice the sound. If not, switch the airflow direction to see if you can recreate it.
I attached a pic below showing the location of the blend door actuator. The manual indicates it is at the top of the HVAC box on the passenger side, and the dash needs removed to access it. I would want to be sure before going to that much trouble.
If possible, record the sound and upload it for me to hear. I should be able to identify it.
Let me know what you find.
Take care,
joe
See pic below.
Image (Click to make bigger)
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Friday, March 1st, 2024 AT 8:31 PM