1Did you perform the Diagnostic System Check-Vehicle?-Go to Step 2 Go to Diagnostic System Check-Vehicle
to Start the engine.
Set the parking brake.
Place the vehicle in drive and allow the engine to idle.
Observe the engine RPM.
Does the engine idle at a steady RPM?-Go to Step 3 Rough, Unstableor Incorrect Idle and Stalling for the 4. Tool engine
3 Start the engine.
Observe the coolant temperature indicator.
Is the engine coolant temperature indicator illuminated?-Go to Engine Coolant Temperature Indicator Always On Go to Step 4
Observe the coolant temperature indicator.
Is the engine coolant temperature indicator illuminated?-Go to Engine Coolant Temperature Indicator Always On Go to Step 4
4 Install a scan tool.
Turn ON the ignition, with the engine OFF.
Using a scan tool, observe the A/C Switch parameter in the Heating and Air Conditioning data list while pressing the A/C request switch.
Does the A/C Switch parameter change states when the A/C request switch is pressed?-Go to Step 5 Go to Step 26
5 IMPORTANT:
For A/C compressor operation, the ambient air temperature display must be above 1°C (35°F).
Refer to Ambient Air Temperature Update Procedure.
Start the engine.
Place the blower motor switch in the maximum speed position.
Place the A/C request switch in the ON position.
Place the left air temperature switch in the coldest position.
Does the A/C compressor clutch engage?-Go to Testing for Intermittent Conditions and Poor Connections Go to Step 6
6 Park the vehicle inside or out of direct sunlight.
Open the window in order to ventilate the interior of the vehicle.
Turn OFF the ignition.
If the A/C system was operating, then wait for approximately 2 minutes.
Install J 43600 ACR 2000 Air Conditioning Service Center.
Record the ambient temperature at the vehicle.
Record readings of the low and high side STATIC pressures.
Compare the low and the high side pressure values with the allowable limits for the recorded ambient air temperature.
Are the low and the high side pressure values within the allowable limits for the recorded ambient air temperature? Are the pressure values within 103 kPa (15 psi) of each other?Above 16°C (60°F) 345 kPa (50 psi)
Above 24°C (75°F) 483 kPa (70 psi)
Above 33°C (90°F) 690 kPa (100 psi) Go to Step 7 Go to Leak Testing
7Start the engine.
With a scan tool, observe the A/C Permission parameter in the Heating and Air Conditioning data list.
Does the A/C Permission parameter display Granted?-Go to Step 14 Go to Step 8
8 Turn the ignition OFF.
Turn ON the ignition, with the engine OFF.
With a scan tool, observe the Pressure Cycle Switch parameter in the Heating and Air Conditioning data list.
Does the Pressure Cycle Switch parameter display Normal?-Go to Step 12 Go to Step 9
9 Turn OFF the ignition.
Disconnect the A/C low pressure switch.
Turn ON the ignition, with the engine OFF.
Connect a 3-amp fused jumper between the signal circuit and the ground circuit of the A/C low pressure switch.
Observe the Pressure Cycle Switch parameter in the Heating and Air Conditioning data list.
Does the Pressure Cycle Switch parameter display Normal?-Go to Step 23 Go to Step 10
10Test the signal circuit of the A/C low pressure switch for a high resistance or for an open. Refer to Circuit Testing and Wiring Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 1
11Test the ground circuit of the A/C low pressure switch for a high resistance or for an open. Refer to Circuit Testing and Wiring Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 26
12 With a scan tool, observe the A/C High Side Pressure parameter in the Powertrain data list.
Is the parameter less than the specified value? 2, 413 kPa (350 psi) Go to Step 26 Go to Step 13
13Turn OFF the ignition.
If the A/C system was operating, then wait for approximately 2 minutes.
Install the J 43600.
Turn ON the ignition, with the engine OFF.
With a scan tool, observe the A/C High Side Pressure Sensor parameter in the Powertrain data list.
Compare the A/C high side pressure on the scan tool to the high side pressure on the J 43600.
Are the high side pressure values within 103 kPa (15 psi) of each other?-Go to Air Conditioning (A/C) System Performance Test Go to Step 24
14With a scan tool, observe the A/C Compressor Feedback parameter in the Heating and Air Conditioning data list.
Does the A/C Compressor Feedback parameter display On?-Go to Step 15 Go to Step 16
15Test the ground circuit of the A/C compressor clutch for a high resistance or for an open. Refer to Circuit Testing and Wiring Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 25
16Start the engine.
With a scan tool, command the A/C Permission to Granted and Withheld.
Does the relay turn ON and OFF with each command?-Go to Step 17 Go to Step 19
17Turn OFF the ignition.
Test the battery positive voltage circuit of the A/C compressor clutch relay for a high resistance or for an open. Refer to Circuit Testing and Wiring Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 18
218Test the supply voltage circuit of the A/C compressor clutch for a high resistance or for an open. Refer to Circuit Testing and Wiring Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 22
19Turn OFF the ignition.
Disconnect the A/C compressor clutch relay.
Turn ON the ignition, with the engine OFF.
Probe the ignition 3 voltage circuit of the A/C compressor clutch relay with a test lamp that is connected to ground.
Does the test lamp illuminate?-Go to Step to Go to Step 28
20Start the engine.
Connect a test lamp between the control circuit and the ignition 3 voltage circuit of the A/C compressor clutch relay.
With a scan tool, command the A/C Permission to Granted.
Does the test lamp illuminate?-Go to Step 22 Go to Step 21
21Turn OFF the ignition.
Test the A/C compressor clutch control circuit of the powertrain control module (PCM) for a high resistance or for an open. Refer to Circuit Testing and Wiring Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 27
Turn OFF the ignition.
Test the A/C compressor clutch control circuit of the powertrain control module (PCM) for a high resistance or for an open. Refer to Circuit Testing and Wiring Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 27
22Turn OFF the ignition.
Inspect for poor connections at the A/C compressor clutch relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 29
23Inspect for poor connections at the harness connector of the A/C low pressure switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 30
24Inspect for poor connections at the harness connector of the A/C refrigerant pressure sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 31
25Inspect for poor connections at the harness connector of the A/C compressor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 32
26Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 33
27Inspect for poor connections at the harness connector of the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs.
Did you find and correct the condition?-Go to Step 35 Go to Step 34
28Repair the ignition 3 voltage circuit of the A/C compressor clutch relay. Refer to Wiring Repairs.
Did you complete the repair?-Go to Step 35-
29Replace the A/C compressor clutch relay.
Did you complete the replacement?-Go to Step 35-
30Replace the A/C low pressure switch. Refer to Air Conditioning (A/C) Low Pressure Switch Replacement.
Did you complete the replacement?-Go to Step 35-
31Replace the A/C refrigerant pressure sensor. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement.
Did you complete the replacement?-Go to Step 35-
32Replace the A/C compressor. Refer to Compressor Replacement (LM4) or Compressor Replacement (Late).
Did you complete the replacement?-Go to Step 35-
33Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming.
Did you complete the replacement?-Go to Step 35-
34Replace the PCM. Refer to Control Module References for replacement, setup, and programming.
Did you complete the replacement?
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Tuesday, April 15th, 2014 AT 8:09 AM