I'LL SHOW YOU AN EXAMPLE ON MY JEEP---THIS IS AN OLDER FORD TYPE SOLENOID
THE POSITIVE BATTERY CABLE ("1") HOOKS TO THE LEFT SIDE OF THE SOLENOID (THE BIG POST, "A"). THE OTHER BIG POST ("B")IS FOR THE STARTER CABLE, ("2"), SORTA HARD TO SEE IN THE SHADOW
JUST FOR INFO--THE LITTLE STUD ON THE LEFT IS "S" TERMINAL ("C") TURNING THE KEY TO "START" MAKES THE IGNITION SWITCH SEND 12 VOLTS TO THE SOLENOID, WHICH ACTIVATES THE SOLENOID---THEN THE STARTER TURNS OVER
THE OTHER LITTLE POST ON THE RIGHT, ("D"), IS "I" TERMINAL, IT SORTA BOOSTS THE COIL AT START-UP
BUT BACK TO YOUR QUESTION----A FUSIBLE LINK IS A WIRE, BUT IT MELTS IF THE AMP DRAW GETS TOO HIGH---THEY COME IN DIFFERENT AMP RATINGS
THEY ARE USUALLY LOCATED IN THE SYSTEM WHERE THE WIRE WOULD START "COOKING" 1ST, SHOULD IT OVERHEAT, OFFERING THE BEST PROTECTION, TO PREVENT MASSIVE WIRE HARNESS MELTAGE OR A FIRE. IN THE CASE OF MY JEEPS, AT THE BEGINNING, WHERE THE POWER ORIGINATES
ON THE FORD SYSTEM (MY JEEP TOO) THE POSITIVE BATTERY CABLE ("1")IS PIGGYBACKED ON TO OTHER WIRES ON THE SOLENOID (A)RIGHT HERE AT THIS POINT THE ENTIRE JEEP GETS ALL POWER INSIDE AND OUT
THE SOLENOID IN THE PICS BELONGS TO MY 1946 WILLYS JEEP, I KINDA MIMICKED MUCH OF THE WAY MY 1977 CJ5 WAS WIRED, WHEN I MODERNIZED IT'S WIRING
"3" GOES TO MY FUSE BOX (POWERS EVERYTHING)
"4" GOES TO MY ALTERNATOR
BOTH "3" AND "4" ARE FUSIBLE LINKS. SOME HAVE MARKINGS SUCH AS "3"---OTHERS ARE NOT MARKED, SUCH AS "4"
AS FAR AS SIZES, MANY ARE REFFED TO BY "GAUGE"
SOME DON'T LOOK NOTHIN' LIKE THESE ON OTHER CARS!
YOU CAN SEE THE "HEAT SHRINK" WHERE I TIED INTO "REAL WIRES"
THERE ARE 3 WAYS I CAN THINK OF TO TEST "MY TYPE".
1ST METHOD IS IT'S OBVIOUSLY BURNED OR DISTORTED.
2ND METHOD IS A CONTINUITY TEST.
THE LAST AND EZist TO DO IS, TUG ON THE FUSIBLE LINK, IF IT FEELS STOUT, IT'S PROBABLY GOOD---IF YOU PULL ON IT AND IT THE INSULATION STRETCHES OUT LIKE A RUBBER BAND, THE WIRE IS FRIED. BUT DID IT'S JOB IN PROTECTING THE CIRCUIT!
KEEP THAT IN MIND. WHY DID IT MELT/ BLOW? FIX THE PROBLEM. DON'T JUST "STRAIGHT WIRE" IT BACK TOGETHER WITHOUT A FUSIBLE LINK. THIS IS ASKING FOR SOMETHING BAD TO HAPPEN!
THE MEDIC
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Wednesday, November 9th, 2011 AT 7:43 AM