Clutch replacement

You can't fit a pull type clutch in place of the push type, you will have to get the correct clutch kit.

This video will help you do the job its on a similar car but the process is the same:

https://youtu.be/6N6b5F2ChyE

mark (mhpautos)

Hi,

Here are the directions for replacing the clutch disc on this vehicle. The attached pictures correlate with the directions.

____________________________________

2007 Hyundai Elantra L4-2.0L
Clutch Cover and Disc
Vehicle Transmission and Drivetrain Clutch Service and Repair Removal and Replacement Clutch Cover and Disc
CLUTCH COVER AND DISC
CLUTCH COVER AND DISC

COMPONENTS

pic 1

REMOVAL
1. Remove the transaxle assembly.
2. Insert the special tool (09411-11000) in the clutch disc to prevent the disc from shifting.

Pic 2

3. Loosen the bolts (Gasoline: 6ea) which attach the clutch cover to the flywheel in a star pattern. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover.

NOTE: Do not clean the clutch disc or the release bearing with cleaning solvent.

INSPECTION
CLUTCH COVER ASSEMBLY
1. Check the diaphragm spring end for wear and uneven height.
2. Check the pressure plate surface for wear, cracks and color change.
3. Check the rivets for looseness and replace the clutch cover assembly if necessary.

CLUTCH DISC
1. Check the clutch facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil, or grease, and replace the clutch disc if defective.
2. Measure the thickness of the disc rivet sink.

Pic 3

3. Check for the torsion spring play and damage and if defective, replace the clutch disc.
4. Clean the splines on the input shaft and install the clutch disc.
If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft.

CLUTCH RELEASE BEARING

CAUTION: The release bearing is packed with grease. Do not use cleaning solvent or oil.

Standard grease: CASMOLY L9508
1. Check the bearing for seizure, damage or abnormal noise. Also check the diaphragm spring contacting points for wear.
2. Replace the bearing if the release fork contacting points are worn abnormally

CLUTCH RELEASE FORK
If there is abnormal wear at the point of contact with the bearing, replace the release fork assembly.

INSTALLATION
1. Apply multipurpose grease to the spline of the disc.
Grease: CASMOLY L 9508

CAUTION: When installing the clutch, apply grease to each part, but be careful not to apply excessive grease. It can cause clutch slippage and vibration (shudder).

Pic 4

2. Install the clutch disc assembly to the flywheel using the special tool (09411-11000).

Pic 5

3. Install the clutch cover assembly to the flywheel and temporarily tighten the bolts one or two steps at a time in a star pattern.

Pic 6

4. Remove the clutch disc guide (09411-11000).
5. Install the transaxle assembly to the engine.

____________________

Let me know if this helps or if you have other questions.

Take care,
Joe

Hello, I'm Danny.

Here is the information you've requested. First, Here is a tutorial for you to view for clutch replacement:

https://www.2carpros.com/articles/how-to-replace-a-clutch

I've attached below picture steps for the replacement of your clutch on your car. Hope this helps and thanks for using 2CarPros.

Although i have not had to do one yet on the 2005 models, I know of no reason why this shouldn't slide out if all if the normal attachements are removed. Unless itisn't being pulled out square to the shaft or something came apart in the clutch, it should slide out.

You are correct that this sounds like a clutch that is failing. Here is a guide that will help with this:

https://www.2carpros.com/articles/clutch-doesnt-work-sometimes-or-not-at-all

Also, here is a video on how to replace the clutch for you to review on if you would like to do this. You are required to take the transmission out so if you don't have the ability to do that, then I would not try it.

https://www.youtube.com/watch?v=6N6b5F2ChyE

Let us know what questions you have. Thanks

Hi and thanks for using 2CarPros.

Did you bleed the clutch master cylinder and the slave cylinder? Is there any pressure when you depress the clutch?

Let me know.

Hello,

Sounds like you have air in the hydraulic lines for the clutch. Attached is a procedure to bleed the clutch system.

Let me know if you need more help!

William

Hi there,

check that the clutch fluid is not low, this would indicate a leak in the system and if so air may be trapped and that will give you a poor clutch operation, this is the most common cause of this type of clutch problem.

Mark (mhpautos)

They are almost exactly the same.

Here is a guide that shows how to do the job on a rear wheel drive car but it gives you an idea of what you are in for:

https://www.2carpros.com/articles/how-to-replace-a-clutch

You will need to remove the CV axles as well.

https://www.2carpros.com/articles/replace-cv-axle

Below are the diagrams you need to get the job done on your car.

Check out the diagrams (below).

Let us know what happens and please upload pictures or videos of the problem.

Cheers, Ken