I need to know how to change a clutch

Tiny
RALLILANCER04
  • MEMBER
  • 2004 MITSUBISHI LANCER
  • 80,000 MILES
I need to know how to change a clutch in a 2004 Mitsubishi lancer Ralliart. 5 speed, front wheel drive, 2.4L. There is no haynes manual available. So from beginning to end would be nice!
Saturday, September 3rd, 2011 AT 11:29 PM

6 Replies

Tiny
RALLILANCER04
  • MEMBER
  • 2 POSTS
I mean a "2004" not an o'five.
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Saturday, September 3rd, 2011 AT 11:30 PM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,602 POSTS
Hello,

Here is a guide that will show you how to replace the clutch and pressure plate and get it all lined up so the transmission will go back in.

https://www.2carpros.com/articles/how-to-replace-a-clutch

Please let us know if you need anything else to get the problem fixed. Thanks for the pics!

Cheers, Ken

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+2
Monday, May 29th, 2017 AT 9:54 PM
Tiny
BANANAPANCAKES
  • MEMBER
  • 1 POST
  • 2002 MITSUBISHI LANCER
  • 94,000 MILES
My throwout bearing is going out. Can I just replace the bearing or do I have to get the whole clutch kit? I am doing it with a friend so labour cost doesn't matter, just the bearing by itself is a lot cheaper than the whole clutch kit. Just replaced the clutch not too long ago.
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Monday, May 29th, 2017 AT 9:55 PM (Merged)
Tiny
CJ MEDEVAC
  • MECHANIC
  • 11,004 POSTS
I PUT A WHOLE KIT IN MY 1946 WILLYS JEEP ("WILLY") WHEN I WAS RESTORING HIM IN 1991-1092

............LOOKS LIKE THE DARN THING WOULDA LASTED MORE THAN 20 YEARS!

REGARDLESS.....I WAS GOING IN TO REPLACE THE BEARING, ENTIRE SET UP's CONDITION WAS UNKNOWN........'CEPT I KNEW THE THROW OUT BEARING WAS BAD!

I GOT PREPARED TO DO IT ALL....HAD IT ALL ON HAND!

TURNS OUT, IT ALL LOOKED PRETTY DECENT.......MY LUCK IS, THE COMPOSITE ON THE DISC WOULDA FLEW APART IN A FEW MONTHS.......I KNOW THAT "MEYHEM FELLER" PRETTY WELL

..............SO MY MOTTO IS BETTER SAFE THAN SORRY!.......HE DESERVES THE BEST.....HECK, HE'S 67 YEARS OLD, HE WILL LAST FOREVER..........SO I DID THE WORKS!

THERE'S SOME PICS OF WHAT I DID IN THIS LINK BELOW

https://www.2carpros.com/questions/1984-ford-laser-r-r-clutch
.
.
I GOT PARTS REALLY INEXPENSIVE!

DO YOU HAVE AN ADVANCE AUTO PARTS IN YOUR REGION?

THERE IS A MANY TIMES OVERLOOKED WAY TO SAVE MONEY ON ANYTHING!

NEVER-THE-LESS........THIS MONEY SAVING METHOD MAY WORK SIMILAR WITH ANOTHER STORE

MY WHOLE CLUTCH SET COST ME .......$87...........WANT MORE INFO?????

YOUR TURN

THE MEDIC

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Monday, May 29th, 2017 AT 9:55 PM (Merged)
Tiny
RMOFFITT23
  • MEMBER
  • 1 POST
  • 2005 MITSUBISHI LANCER
  • 4 CYL
  • 2WD
  • MANUAL
  • 88 MILES
I need to know how to change a clutch in a 2005 mitsubishi lancer es. 5 speed, front wheel drive, 2.0 l. There is no haynes manual avalible. So from beginning to end would be nice!
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Monday, May 29th, 2017 AT 9:55 PM (Merged)
Tiny
KHLOW2008
  • MECHANIC
  • 41,814 POSTS
Refer to the diagrams for the service procedures. Additional information for installation are as follows.

REMOVAL SERVICE POINT

<< A >> RELEASE FORK REMOVAL

Move the release fork in the direction shown in illustration to remove the clip from the fulcrum.

Fig. 3: Removing Clip From Fulcrum

INSTALLATION SERVICE POINTS

>> A << RELEASE FORK INSTALLATION

1. Apply Mitsubishi genuine grease part number 0101011 or equivalent to the illustrated positions of the release fork.

2. Install the release fork to the fulcrum.

Fig. 4: Applying Mitsubishi Genuine Grease To Release Fork

>> B << CLUTCH DISC AND CLUTCH COVER INSTALLATION

1. Apply Mitsubishi genuine grease part number 0101011 or equivalent to the clutch disc splines and rub it in the splines with a brush.

2. Using the clutch disc guide to position the clutch disc on the flywheel.

3. Install the clutch cover onto the flywheel.

Fig. 5: Applying Mitsubishi Genuine Grease To Clutch Disc Splines And
Rub
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Monday, May 29th, 2017 AT 9:55 PM (Merged)

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